Monday, December 31, 2012

Order Best Precision Parts Online

The engineering industries of modern times require the best machines so that they can deliver the precise products to their customers. For production of products with micronic tolerance, they require precision parts such as Barmag parts and Filteco parts. Today, the precision engineering companies cater to the needs of different sectors such as defense, automotive, food and beverage, textiles etc. These companies are ISO qualified and also possesses the latest machines. For the alignment of extrusion barrels, facilities for metallurgical analysis, Metrology and the repair of gearboxes, these companies make use of the latest laser equipment. The best place to buy high quality extrusion parts such as Fare parts is obviously the internet. 

Guide to buy Best Precision Parts

In today’s age, precision parts have been playing a major role in the proper functioning of every industry. The various types of Filteco parts include parts for Filteco 2000 Winder, Parts for Filteco 3000 Series Winder, Parts for Filteco Guides, Parts for Filteco Pulleys/Idler Rolls, Parts for Filteco Miscellaneous, Parts for Filteco Pumps and Extruder and Parts for Filteco Texturizer. As many reputed distributors of precision parts are maintaining an online presence, you can get the opportunity to browse through their different catalogs and order your favorite part from the comforts of your home. The stores also provide you with the best rates of quality products. You can take a look at the different types of FARE parts that will suit your requirements. However, you must always check the credential of the supplier.

For more details please visit : http://www.ppiparts.com

Monday, December 17, 2012

Purchase Extrusion Machines Parts Online

Developing precision machine parts for extrusion machines is highly in demand since these parts are used by various industries like automotive, agriculture, plastic etc. These machines ensure accuracy and best quality products, hence when they need to be replaced or repaired it has to be done on an urgent basis and the products have to be delivered as soon as possible. Manufacturing and repairing extrusion parts requires hi tech and latest machinery and equipments that can calculate measurements, dimensions, quantity of various metals and alloys used, drilling, barrel alignment etc. With the help of these machines, each component of the parts is created meticulously so that the parts fit the machines correctly to avoid accidents or damage to the other parts.

When you select a company to build your extrusion machines parts, make sure they provide an ISO certification for all the parts they produce. The International Organization of Standardization ensures that the manufactured parts are testes thoroughly to make sure they are made with best quality raw materials, are safe to use and will perform well. Also check if they can custom design machine parts for your specific machines. Placing an order online with secure networks and restricted access has made it quite safe to make payment for your extrusion parts online. Once the payments are clear and your parts ready, they will be delivered to you in no time. So pick a company that can guarantee best quality machine parts and deliver them in the committed time frame to reduce your losses.


For more details please visit : http://www.ppiparts.com

Monday, December 10, 2012

Order Precision Extrusion Parts For Your Machines

Extrusion parts are required for a variety of applications. Some of these include aspirators and ceramic guides, idler rolls and interlacing as well as texturing jets besides thread up tools. Parts are also required for extrusion machines from diverse producers. These include the parts for Barmag and Fare, Filteco and Mackie besides other parts such as from Neumag, Plantex, Reiter, Sahm and STP Impianti. Extrusion parts are also necessary for Air Entanglement Machines and Heat Set and Twisting machines. Some of these parts are manufactured by big names such as Gilbos and Belmont, Neumag, GVA, Superba and Volkman among several others.

The arrival of the Internet has simplified the business of ordering precision extrusion parts from several online companies that provide repair solutions to meet your requirements. There are great benefits of buying parts for extrusion machines online. Such as; you can compare the rates, you can find the capability of individual suppliers. You can also scrutinize and then purchase high quality industrial supplies or metering pump repair parts and tools and materials, all at very affordable rates. You can also check out the catalogues and see the pictures of different products like parts for extrusion machines. It’s also very simple to buy products online.

All you have to do is tick mark the products you wish to buy and pay for them using payment gateways that are secure. Your products are delivered quickly to your doorsteps. You also have the option of checking out the capabilities of individual manufacturers and selecting the best of these for supply of all products needed by you. in this endeavor discretion is necessary so that you select the dealer that is reputed and qualified.


For more details please visit : http://www.ppiparts.com

Thursday, November 29, 2012

Find Companies with Best Mackie Parts & Metrology

The increasing demand for precision machine parts from all around the world have encouraged lots of manufacturing units to market their products and services online. This way the client can simply go through different companies websites and select the one with maximum variety of Mackie parts, latest machinery, ISO certified products, competitive prices and good reviews from the customers.

These companies use multitasking machines to produce a variety of products in bulk at the same time. And to make sure that the parts are manufactured as per the client’s request, they use industrial metrology. It determines the exact composition of the machine parts before the production begins, once the list of raw materials is calculated and accurately measured the details are fed into the machines to develop precision machine parts within a matter of minutes.

Companies with faulty Mackie parts, look for manufacturing units that can either repair or make new machine parts at a fast pace. In order to produce the best quality parts in the limited time frame the precision parts manufacturing companies have installed the latest extrusion machines. They use metrology for precise measurement so that there is no error in producing the identical machine part for the customer within the time frame.

These companies have been producing precision parts for different industries like defense, automotive, medical, textile, power generation, firearms, agriculture, packaging and much more. So pick a reputed company that can commit to quality and you can also ask them to custom design specific machines parts if required.

For more details : http://www.ppiparts.com/industrialMetrologyFlyerJan2011.html

Thursday, November 22, 2012

The Inter-relationship Between CNC Turning and Heavy Metal Testing

Any ambitious high precision engineering firm is bound to be extremely quality conscious and, therefore, well-equipped for delivery of premium precision products to its customers. Accordingly, all good precision engineering firms mandatorily have three resources at their ready disposal. These firms possess hole popper, holes and/or EDM machining to achieve superfine tolerances inside shapes that are complicated or elaborate.

Secondly, they use Computer Numerically Controlled machines such as CNC turning and CNC milling machines to carry out reverse engineering of damaged extrusion parts absolutely flawlessly. At last and but not the least, they possess ace quality metrology set up for heavy metal testing so as to accurately identify and verify materials of broken extrusion parts needing replacement/ repair.

It is well-known to those dealing in spare extrusion parts that any mistake in choosing the raw material for making extrusion parts can become a cause of heavy damages, as well as delay in the production process for the customers. It is, therefore, critically important that the vendor from whom they buy precision products employs an advanced heavy metal testing set up, preferably using non-destructive and cutting edge metallurgical analysis methods.

Only once the metals and/ or alloys are properly identified and the true worth of the damaged machine part is assessed, the vendor should undertake the choice between repair or replacement of the parts in question. In any case, the vendor should have quality CNC turning & milling machines operated by qualified and skilled CNC machine operators/ engineers. This will only ensure that reverse engineering or making new spare parts would be carried out flawlessly, with extremely competitive tolerance levels and accuracy of up to 2 microns.

For more details please visit : http://www.ppiparts.com/nitonBrochureISO2011.html

Monday, November 12, 2012

Understanding the Relationship Between Metallurgical Analysis and Metrology

Be it textile, automotive, plastic, rubber, firearms, medical, power generation or aerospace, every industry that manufactures products on a mass scale uses high precision machines for production and packaging. As a result, they now and then need extrusion parts to be replaced or repaired in these extrusion machines. Before any spare extrusion part may be supplied, it is a must to identify and verify the raw material it uses. This involves metallurgical analysis that identifies the metals/ alloys  being used in a particular extrusion part.  Metrology, on the other hand, is the science of measurement in use during heavy metal testing.

Any supplier of extrusion parts, who is solemn about supplying stringent quality cannot do without serious metallurgical analysis of broken/malfunctioning high precision parts needing repair/replacement. Any mistake in identification of raw material may lead to disastrous results, as well as, undesirable delay in the production process.

On the other hand, skilful application of metrology during the analysis helps the vendor to accurately adjudge the true condition of the damaged machine part and its real worth. The vendor is thus able to identify the exact metals/alloys/raw material needed to replicate the part for seamless replacement.

While buying extrusion parts from any vendor, it is, therefore, recommended to choose a ISO 9001:2008 certified supplier only. Care should be taken that the vendor/supplier has expertise in reverse engineering of your parts. This will ensure that  you would not only buy value for money high precision parts, but also enjoy optimally performing machines day after day.

For more details please visit : http://www.ppiparts.com

Thursday, November 1, 2012

Heavy Metal Testing and Metallurgical Analysis

High tech machineries require precision machine parts to perform massive tasks within a short period of time. When these parts have to be repaired or manufactured, it is vital that they are produced with high quality raw material, designed and built to fit the machines perfectly. Heavy metal testing is used to identify the contents of metals and alloys to verify what the machines and manufacturing equipments are made of. Compulsory in reputed manufacturing units, it makes sure that the machines built are safe to use and will perform to its fullest. Building precision machine parts need accurate equipments and precise machineries to accomplish the task. 

Similarly metallurgical analysis helps determine what an individual alloy or metal consists of. All raw materials go through this analysis to ensure quality control form the initial stages of construction. Parts that come in for repairs also go through metal testing to determine the exact amount and kind of metals and alloys present. There are numerous companies available online that claim to specialize in manufacturing precision machine parts and heavy metal testing. It is a good idea to go through different company’s websites and check for positive reviews and client feedbacks before you select a dealer. 

Remember that the company should provide ISO certified products; it is a confirmation of quality check and control. It ensures that all machine parts and raw materials go through metallurgical analysis before going in for production. The companies should have the latest equipments and technologies to develop accurate machine parts.


For more details please visit : http://www.ppiparts.com

Wednesday, October 24, 2012

Intricacies of Keeping Your Extrusion Barrel Aligned Always

Extrusion barrel alignment is one of the most important requirements in any extrusion process. You can actually save a lot of money and time if laser barrel alignment is resorted at necessary place. When you make this investment, you actually lower future replacement costs and reduce down-time besides the wear and tear on the critical components. You also reduce power consumption.

There is a small tolerance between the screw and extruder barrel. This tolerance must not be allowed to increase. This check is carried out by extrusion barrel alignment. The proper alignment of the barrel with respect to the output shaft of the gearbox is essential to increase the life and the output of extrusion line over its life cycle. The importance of proper alignment increases as the extrusion screw becomes larger and longer. Therefore, if there is a misalignment of only 0.060”on a 4” 24:1 screw the force of more than 9000 lbs will be required to bend the screw so that it can conform to the misaligned barrel.

There are cases when a misalignment has led to the fracture or premature failure of the screw. Besides, when the tolerance between the barrel and the screw is compromised, the extruder output is also reduced. This reduces line efficiency and may hurt profits. Laser barrel alignment prevents improper alignment. This should be carried out each time the screw is removed and whenever the gearbox is decoupled from the extruder. The alignment procedure can detect deviations that are only one thousandths of an inch. The procedure takes 8-10 hours or even less and the cost is well worth the price that you may have to pay otherwise.

Monday, October 8, 2012

Order texturing and interlacing jets from reliable ISO certified manufacturer

A variety of extrusion parts are necessary for the textiles industry. Some of these include aspirators and texturing jets besides thread up tools and ceramic guides and interlacing jets.  These texturing jets are required for the single step extruders of carpet face yarn as well as the fabrics and upholstery required for the automotive industry. ISO certified companies such as Precision Products Inc (PPI) have been involved in the production of these and other jets since 2000. In order to produce the best jets, PPI has made large investments and procured manufacturing and coordinate measuring machines besides X-ray Fluorescence device for improving the quality of metallurgical analysis.

Texturing jets are manufactured from stable and heat-treated alloys in order to maximize life. All these jets are inspected for total compliance with as many as 35 critical features. No shipment is authorized without ensuring that these jets do not have any deviations from the ISO certified quality system that’s in place. The jets are also engraved with their own serial numbers and they can therefore be tracked for their original measurements. When the jets come back to PPI from the customers, they can be examined with reference to their original specifications. In such cases, detailed reports are prepared for each jet in order to increase their life.

PPI also manufactures interlacing jets. These are used in the air entanglement function of BCF and CF yarn. These tack jets are manufactured under strict ISO certified process in order to ensure their maximum life and durability. You can purchase these jets in bulk and avail of discounts. The custom interlacing jets are also made from a superior grade high speed alloy steel that ensures durability while reducing fragility.

Monday, September 17, 2012

Handling Gearbox Repair & Fault in Extrusion parts in Carpet Yarn Manufacturing Unit

A carpet yarn manufacturing unit typically deploys massive machines equipped with numerous precision extrusion parts including a gearbox each that's responsible for power transmission to the machines. Any fault or damage in any of the extrusion parts demands urgent and immediate attention since no manufacturing unit can bear long duration shut downs. That explains the urgency whereby a gearbox repair or replacement of idler rolls has to be handled in order to minimize down time. As a result, the textile manufacturing units need to stay in close coordination with the local manufacturers of precision parts, also known as precision engineering firms.

While a simple gearbox repair may take 5 to 7 days. A fault more complex in nature may invite 6-14 days of turnaround time by an efficient and steadfast precision engineering firm. It is, therefore, suggested to choose a precision engineering firm that offers fastest pick up of broken gearbox and extends round the clock service all year round. You should consider the ready availability of trained engineers and machinists at their end and the broadest range of gearboxes the firm can service. Moreover, you should be concerned about how advanced their metallurgical analysis tools are, since that would only ensure replacements of each gear and shaft (needing replacement) with OEM quality.

Idler rolls being vital extrusion parts during yarn manufacturing also demand immediate replacement, as and when required. Proper balancing of the idlers is critical for them to operate at a high speed of 15000 rpms and above. So, you should check for proof of proper balancing while purchasing rolls from any precision engineering firm.

Saturday, September 1, 2012

Online Engineering Company for Reliable Idler Rolls

Sophisticated industries such as aerospace and defense or automotive and power generation as well as textiles and firearms are all heavily dependent on online precision engineering companies such as Precision Parts Inc (PPI). These precision engineering companies have the necessary ISO certification, skilled manpower, engineers that are professionally competent and resources that can deliver. These resources include Computer Numerical Control (CNC) machines for both turning and milling operations. However, since re-engineering work is often called for whenever repair or refurbishment tasks are undertaken, there is also a great need for backup in terms of metallurgical analysis.

Further, PPI undertakes high volume manufacture of extrusion parts for the textiles industry. These parts include aspirators and idler rolls, ceramic guides and both interlacing and texturing jets besides thread up tools. The idler rolls are of different types such as grooved idler rolls and threaded idler rolls, miniature idler rolls and separator rolls among many others.

The requirement of a suitable metallurgical analysis laboratory is very acute in any engineering company engaged in manufacture of precision parts and the repair and refurbishment of critical components such as the gearbox or the melt pump. Such a laboratory must have highly accurate equipment for the identification and verification of metals and alloys. Quite often this will involve non destructive testing or NDT capabilities. PPI has invested in sophisticated X-ray fluorescence equipment for this role. With such equipment the analysis takes seconds to perform. The results of analysis can thereafter be used towards selecting the right materials. Ultimately, the capabilities of precision engineering companies such as PPI are directed towards meeting the critical requirements of diverse industries.

Sunday, August 26, 2012

Best Quality Parts to Improve Machines Performance

Any industry whether it is automotive, food and beverages, textile, medical etc, relies on precise and accurate machine parts for quality results and services. There are plenty of experienced distributers available online who can not only provide superior quality industrial supplies and Fare parts but also take care of repairs, operations and maintenance. Gearbox repairs, extrusion barrels alignments or purchasing extrusion parts like Mackie parts, CNC milled part, Fare or Barmag parts have can now be availed of by picking a reputed online dealer who can provide these services at the best price.

Selecting machine parts has never been easier. You can go through the dealer’s profiles and catalogs to choose the parts you need. Since there are so many choices and dealers available, each one of them is striving to provide quality products at best rates. If you need to buy Fare parts for your machinery then you can compare the various choices, quality and prices that the dealers are providing online. Once you find the best deal all you have to do is make payment, the selected product will then be delivered to you.

For any machine and its extrusion parts to perform accurately, the manufacturing and repairing company should have the resources to build new parts and restore damaged ones. They can take care of quick repairs with the help of high-tech and latest equipments in their fully equipped workshops. Make sure that the products supplied are ISO certified; this will help you in deciding which companies are providing quality products that have been tested and certified. It is important that you invest in companies and products that will give satisfactory results and enhance your machines performance.

Monday, August 13, 2012

The Precision Company for Quality Interlacing and Texturizer Jets

There is a great demand for a variety of precision jets in the textiles industry. Interlacing jets are used in the air entanglement machine for the production of CF and BCF yarn. The texturizer jet on the other hand is required for single step extruders of both the carpet face yarn and the fabrics and upholstery for the automotive sector. There are premier precision engineering companies such as Precision Products Inc (PPI) that have established resources and infrastructure for quality production of these and other jets. PPI for instance has invested more than a million dollars towards the purchase of state of the art machinery. This investment includes a variety of equipment such as a high precision coordinate machine (CMM) towards metrology and X-ray fluorescence device that is required for high end metallurgical work. The procurement was basically for the production of the best jets you can get in the industry.

PPI inspects all its jets for compliance in 35 critical features as a part of a rigorous QC program. This ensures that your interlacing jets do not have any dimensional inaccuracies. The ISO 9001-2008 certification standards provide further assurance that all products including the texturizer jet meets all your needs each time you place an order. Further, each jet produced by PPI has its own serial number engraved on it. This enables an effective tracking system when you return the jets for a complete inspection report and a detailed report is issued. This report helps in determining the best time for replacement. The net result is that you are able to maximize jet life and you won’t end up producing fiber of low quality. Replacement jets are produced for most of the extruders that include brands such as Barmag, Neumag and Reiter. PPI also has its own engineering group for designing non-OEM jets to meet your requirements for yarn production.

For more information : http://www.ppiparts.com/texturizingJetsdraft3.html

Monday, July 30, 2012

 How To Source Extrusion Parts For Your Machines

Today’s precision engineering companies have to be fully equipped with the latest in CNC machines and possess capability for EDM machining and drilling in order to be able to produce extrusion parts of a complex nature. These resources need to be backed with professionally qualified engineering staff that can effectively look after the production of components that require micronic tolerance. Such complex and precision engineering parts are necessary not only for extrusion machines used in the textile industry but also other industries. These industries include premier sectors such as aerospace and defense as well as automotive and food & beverage.

The range of extrusion parts necessary in bulk by the textiles industry includes aspirators and ceramic guides, idler rolls and interlacing and texturing jets besides thread up tools. The parts that are necessary for extrusion machines include Barmag parts and Fare parts, Filteco parts and parts for Neumag, Plantex, Reiter, Sahm and STP/Impianti among several others. The parts for air entanglement machines include those of Gilbos, Belmont and Neumag while the parts for Heat Set and Twisting machines comprise of GVA parts, Superba parts, Sussen parts and Volkman parts.

These precision parts for extrusion machines can be ordered online. You can see the entire product range that a dealer is capable of supplying so that you can rely on one supplier while placing your bulk order. In this it is necessary to ensure that your supplier is backed by a manufacturer with the necessary resources and expertise. These are precision products and one cannot compromise with specifications and the standard of manufacture as well as the material and its properties.

For more details please visit : http://www.ppiparts.com

Wednesday, July 25, 2012

Parts for Extrusion Machines and Testing for Heavy Metals

There are premier manufacturing companies that produce parts for extrusion machines of different makes. Some of these premier companies also have the resources for specialised activities such as melt pump refurbishment, EDM machining and current drilling, heavy metal testing, gearbox repair and laser measuring and extrusion barrel alignment, as well. These companies, such as Precision Products Inc (PPI), are invariably ISO certified and possess excellent quality CNC machines besides suitable backup in terms of metrology and metallurgical analysis.

PPI has the capabilities of large scale manufacture of extrusion parts. These include aspirators and ceramic guides, idler rolls and interlacing jets besides texturing jets and thread up tools. Its capacity in respect of extrusion machines extends to parts for makes that include Barmag, Cognisint Winders, Fare, Filteco and Mackie. PPI also manufactures parts for Neumag, Plantex, Sahm and STP Impianti. This company has been involved directly with the extrusion industry since 1993. PPI refurbishes precision gear driven melt pumps in addition to extrusion parts that include breaker plates and spinerettes.

Precision Products Inc also offers various metallurgical test facilities to customers. These include testing in respect of metals and plastics to determine whether these contain heavy metals such as arsenic or lead among others. Heavy metal testing of this kind is very economical and can be carried out at either the facility of PPI or that of the customer. This of course depends on the size of the part being tested. XRF technology is used for the test procedure and the device is portable. It can test more than 350 standard alloys. The detailed elemental analysis of alloys not in the database is also given. The files are admissible in court and the operators are qualified and certified.

For more information : http://www.ppiparts.com/nitonBrochureISO2011.html

Sunday, July 15, 2012

For All Your Precision Machining Needs

Technological advancements have brought today’s engineering capabilities to a very high degree in precision and fine tolerance levels. Precision engineering companies such as Precision Products Inc (PPI) are now at the forefront in the manufacture of the best of precision products for diverse industries. Some of these include medical and defense and textiles and firearms or plastic and food & beverage besides jet turbine fuel systems and aerospace. In order to deliver products with high precision, PPI, an ISO 9001 certified company, has high quality resources in terms of CNC turning machines, EDM machining and current drilling as well as high precision machining capabilities.

The high precision machining capabilities of PPI are because of its Mikron machine that enables the machining operation up to a tolerance level of +/- 0.0001” on a production basis. The Mikron also produces surface finish of a superior order when compared to traditional CNC milling. PPI also has the latest equipment from Mazak and Fadal to meet CNC milling services. All the milling machines are equipped with 4th axis attachments. They are capable of tolerances down to +/- 0.0003”. Further, PPI also has five axes CNC machining capabilities on two Mazak multi-tasking machines that offer all the functions of both turning and milling machines built into one high-precision CNC machine.

The CNC turning capabilities of PPI are because of different lathes that have capacities between 17” and 20” diameter and between 24” and 37” in length. The CNC lathes can hold tolerance levels down to +/- 0.0003”. The EDM machine with PPI on the other hand can hold tolerances of +/- 0.000080” that is 80 millionths of an inch. With such resources PPI can meet all precision engineering commitments for the industry.

For more details please visit : http://www.ppiparts.com

Wednesday, July 11, 2012

Engineering company with Expertise in 4th axis EDM and Extruder parts

Electrical Discharge Machining or EDM is a highly accurate form of machining. The basic principle of EDM is to erode the work piece using alternating sparks of electricity with the piece submerged in a dielectric fluid such as deionized water or dielectric oil. This fluid has multiple usages such as providing inert atmosphere, flushing away the debris and keeping the temperature cool and stable. Precision Products Inc (PPI) has 4th axis EDM capabilities on its four machines. This capability offers PPI the ability to make parts that are not normally associated with EDM. There are several occasions when only a 4th axis EDM is useful in the production of complex parts. These parts require superior finish and can be heat-treated before machining. Some of the industries served by these machines include aerospace, jet turbine fuel systems and the defense industry.

Production of staple extruder parts is another area that is the strong point for PPI. PPI has been leading in the manufacture of machine parts for the biggest extrusion companies in the carpet industry. This ISO 9001-Certified Company has been making not only the texturizing and interlacing jets but also manufactures a large line of extrusion die parts. These staple extruder parts include funnel caps and distributors, breaker plates as well as spinnerets for majority of the popular extrusion lines that include Neumag, Barmag, Fare and Filteco. One can buy staple extruder parts from a number of dealers but one must confirm whether the concerned manufacturer possesses the requisite skills in precision engineering to be able to produce the extruder parts of high standards. In case needed PPI has the capability of manufacturing custom designed parts, as well.

For more information : http://www.ppiparts.com/edmFlyerJan2011.html
 

Monday, July 2, 2012

Understanding Extrusion Machines And EDM Hole Popper

There are tons of things around us that are precisely identical in shape, size and appearance. All these products have been manufactured using extrusion machines. These are high precision machines that ensure mass production of products in a quick and cost-effective manner. In fact, most companies into production of plastic products prefer using extrusion machines over traditional methods since these machines ensure higher productivity and are also employable for recycling of waste plastic materials. For example, the grinding extrusion machine would also grind large plastic waste into pieces that can be subsequently used in extrusion process involving screw and barrel.

EDM Hole Popper, on the other hand, is one of the equipment used in high precision machines. EDM is an acronym that stands for Electrical Discharge Machining. It is also known as small hole EDM drill. It uses electrode-based electrical sparks to erode hard metals precisely into desired shape and size. The entire process takes place with the metal submerged in di-electric oil or de-ionized water. Each time the current passes through the electrode, a square wave of electrical spark hits the exact coordinates of least resistance on the hard metal eroding it hence. The current is then switched off to let the debris flush away. This is done several times in a span of a second so as to advance the electrode deeper into the cut of the metal. The EDM Hole Popper works much like how a bolt of lightning impacts a tree on the ground, hitting it severely before hitting the ground.

Saturday, June 23, 2012

Large Volume Manufacture of Quality Texturing Jets

Texturing jets are required for single step extruders of carpet face yarn and for automotive fabrics and upholstery. There are precision parts manufacturing companies such as Precision Products Inc (PPI) that have invested more than a million dollars in state-of-the-art machinery. This investment includes high precision coordinate measuring machine for metrology as well as other exotic manufacturing equipment such as X-ray Fluorescence device for day to day metallurgical analysis work. All these equipment and backup resources assist in the manufacture of critical precision items such as the texturizer jet.

All texturing jets are fully inspected for compliance to thirty five critical features so assigned by PPI. This kind of rigorous quality control program ensures that no texturizer jet is ever shipped with a dimensional problem. PPI is certified for 9001-2008 quality system that assures you of the highest quality of products you order. Towards this end result each jet is engraved with its own serial number. This number can be used later to track it for its original measurements.

Once the jet has been used customers can also return them for a nominal fee for carrying out a complete inspection and rendering the report. The detailed report is issued after carrying out full measurements of the jet and this tells you when the jet should be ideally replaced. This way you get to maximize the life of each jet while also ensuring that the jet does not fail while in use. All texturing jets are produced from a stable and hard heat treated alloy. This assures that you get the longest wearing and most consistent jet while spending less money than you would for OEM parts.

Thursday, June 14, 2012

Precision Engineering with EDM Drill and Metrology

There are several precision engineering companies that manufacture precision products for a large variety of industries. These premier companies such as Precision Products Inc (PPI) are very well established with a number of CNC machines that enable taking on precision engineering tasks. PPI also has some special precision machines such as the EDM drill and the equipment required for laser measuring and extrusion barrel alignment, for gearbox repair or melt pump refurbishment. PPI is also well equipped with modern metrology equipment as well as a high quality metallurgical analysis laboratory.

Metrology is the science of measurement and one cannot run a precision engineering unit without the backup in terms of modern industrial metrology equipment. PPI maintains ISO 9001:2008 certification that enables it to have rigorous calibration of all its precision equipment round the year. The calibration work is carried out with the help of high precision metrology from two coordinate measuring machines. These machines are the Zeiss Contura that offers scanning technology and the Brown and Sharpe Mistral CMM. Both these machines give a certification of 2 microns.

PPI also has the Electrical Discharge Machining (EDM) and drill that is one of the most accurate manufacturing processes available for creating complex shapes and geometries. The EDM system consists of a shaped tool or wire that acts as the electrode and the part (work) that is connected to the power supply. Often the work piece is dipped inside a dielectric material fluid that is then circulated to continuously flush away the debris. PPI has three wire EDM machines and one EDM current drilling machine. These machines can produce very sharp corners and edges and since there is no tool pressure they result in very low tolerances.

Saturday, June 2, 2012

The Best Producers Of Mackie And Fare Parts

Buying extrusion products online has now become fairly simple since you can see the catalogues of all manufacturers of precision products and check up the rates, delivery schedules and also the kind of resources they have. You will be able to assess the capabilities of all manufacturers and thereafter take a decision as to which one to place the orders with. These manufacturers of extrusion parts especially for the textiles industry produce pars for aspirators and idler rolls, interlacing jets and ceramic guides besides texturing jets, thread up tools and the like. The parts for extrusion machines include Barmag parts and Fare parts, parts for Cognesint Winders, Mackie parts, Plantex parts and parts for Sahm, STP/Impianti and Filteco. Similarly, for air entanglement machines the parts being manufactured include Gilbos parts, Belmont parts, parts for Neumag Air Entanglement and other air entanglement machine parts. For the Heat Set and Twisting machines the parts being produced include GVA parts, Superba parts, Sussen parts and Volkman parts.

The Fare parts being produced by precision manufacturers such as Precision Products Inc (PPI), an ISO 9001:2008 company, include 09-003 22 mm Hexagonal Head Bushing and 09-302 Pull Drive Roll. The Mackie parts include 04-071 Thrust Coupling, 07-085 Godet nut wrench, 05-265 Mackie Pump Shaft and C01-100 Mackie Cooling Drum Shaft. What sets PPI apart from the rest in the race is the sheer professional stature of the company. PPI has excellent resources such as CNC High Speed Hard Milling, CNC Milling, CNC Multi Tasking and CNC lathes. The company has EDM machining and current drilling capabilities that enable it to carry out hole popping and drilling. Metallurgical analysis and industrial metrology are some of the other resources available with PPI. All these resources and capabilities make PPI among the best producers of Mackie and Fare parts.

Tuesday, May 22, 2012

What To Know About Idler Rolls And Gearbox Repair

High precision equipment and components are available to find in different sizes and shapes. Idler rolls are an essential part of the yarn extrusion process. Since idlers operate at a very high speed, balancing is one of the most crucial facets of their construction and balancing. A few of the best producers of such parts keep their rollers balanced at very high RPMs (around 15,000 RPMs) and entail a specs sheet in every roller as evidence that each one is in proper balance in order that they could be purchased and used with total confidence.

You are also allowed to install larger idler rolls, otherwise called tension, separator or pin rolls that consist of speedy precision and ball bearings, rated at 30,000 RPMs of constant duty. A few of the finest idler rolls are plated with a matte finish durable industrial hard chrome coating with a view to ensuring proper grip at startup. Most of the famous producers of high precision machining parts bring about an extensive variety of idler rolls, crafted specifically to fit trendy extrusion lines like Neumag, Filteco, Barmag, Plantex and Reiter. A few of the most famous sizes to be availed at wide scale include 4", 6" 9.5", 12.5" (100mm, 150mm, 240mm, 320mm) and diameters up to 60mm. But, custom sizes could also be created for custom apps.

Do keep in mind to source your high precision parts from a well-established manufacturer. As for the best values in toughness, customization, performance, availability and yes, value for money. If you take all these point in consideration at the time of purchasing precision parts, there are very less chances of selecting wrong seller.

Wednesday, May 16, 2012

Quality Tack Jets and Temco Jets For Your Machines

Texturing jets are required for single step extruders of carpet face yarn as well as for automotive fabrics and upholstery. There are premier companies such as Precision Products Inc (PPI) that have been producing these jets for the last 12 years. For this reason PPI has invested more than a million dollars in the latest machinery that includes precision coordinate measuring machine and X-ray Fluorescence device for metallurgical analysis among others. The sole objective for procurement of such resources is to ensure that the jets produced are the best in the industry. These jets are the replacement jets for all the major extruders that include Neumag, Reiter and Barmag. Along with the texturing jets, PPI also provides a full line of Temco jets in addition to custom interlacing jets.

A wide range of interlacing jets is used in the air entanglement of CF and BCF yarn. These interlacing tack jets are manufactured under very strict ISO 9001:2008 certified process. These jets have a large life and great durability and the tack jets also cost less and provided you purchase in bulk you can avail of greater discounts. The Temco jets are made from a heat treated alloy. You are therefore assured of great durability and quality without any fragility issues since custom tack jets are unbreakable and tests are conducted to ensure that these survive three foot high drops. Whether you plan to buy Temco jets or custom tack jets it is always best to buy from a certified company such as PPI making sure that the custom tack jets are made from high quality material and that your supplier is accessible from where you are operating. This precaution will ensure that you never reach a stock out position in your inventory of jets.

Monday, May 7, 2012

Buying Jets for Textile Machinery

There are several engineering units producing precision products such as texturizer jet and the interlacing jets for a long time. These are the jets for the single step extruders required in the carpet industry besides automotive fabrics and upholstery. There is a good investment necessary for procuring precision machinery such as CNC Computer Numerically Controlled Machines besides precision coordinate measuring machines or CMM. X-ray Fluorescence Device is also required towards metallurgical analysis in order to ensure production of jets with the highest quality. These jets are inspected for compliance in terms of quality and then engraved with their specific serial number. This way the jets can be tracked for their original measurements when these are submitted for inspections at a later date.

The texturizer jet is manufactured from a very hard alloy post heat treatment. This heat treatment is to increase the durability of these jets and therefore give the extruders a longer life. Manufacturers of precision parts such as Precision Products Inc or PPI offer a vast range of interlacing jets that are used in the air entanglement machines for CF and BCF yarns. These jets cost less and have a high durability. Some of the companies also supply a full complement of Temco jets together with the interlacing jets. These tack jets can survive drops from three feet height and are unbreakable. If you need to make a large purchase in interlacing jets you have to ensure that superior material has been used. If they are the standard ceramic units they are not long lasting as they are not made from a steel alloy. Further, the custom jets should be priced reasonably since most of the manufacturers sell custom jets at lower costs compare to OEM parts.

Thursday, May 3, 2012

Extrusion Barrel Alignment & Laser Barrel Alignment

Extrusion barrel alignment is very important when it comes to saving money on needless replacement costs. It is quite easy to justify the costly investment in laser barrel alignment equipment while counting the money being spent by you for wear and tear on essential components. It causes the cost of important parts that require replacement and the down-time that invariably arises during this replacement. It also brings reduction in power consumption when the extrusion barrel gets misaligned.

Relative to the output shaft of the gearbox, the proper extrusion barrel alignment helps the extrusion line last for long. This is caused by the small endurance between the screw and the extruder barrel. It is for this reason; the more large size an extrusion screw has, the more is the importance of proper alignment. Laser barrel alignment, in this regard, significantly prevents misalignment. This operation needs to be implemented when the gearbox gets decoupled from the extruder or the screw is taken away. The most accurate and the fastest method of laser carry out the alignment process within a deviation of not more than 0.001”.

On an average, it takes about 10 hrs for the laser alignment of an extrusion line. However, the time and cost invested on this operation is lesser than the cost paid by you in case the line gets misaligned. Precision Parts Inc or PPI has made a niche in this regard and is well-known for its services like barrel alignment in addition to roller, coupling and pulley alignment. The laser alignment, at PPI, is performed on the CNC and traditional machining centers. The collimated laser system also helps set up the alignment of the tool holders and chucks at the initial stage.

Monday, April 30, 2012

EDM hole popper: Perfect Equipment to Blast Hole

Whether you’re a researcher requiring a single micro hole or a large corporation with millions of workpieces each requiring thousands of holes, the EDM hole popper technology comes as an affordable option. It is an essential piece of equipment utilized in high precision machining. The full form of EDM is Electrical Discharge Machining that can blast a hole through the toughest metals. The EDM hole poppers consist of very aggressive power supply that helps them erode very quick holes. Amazing equipment for starter holes for wire EDM projects or those times wherein holes need to be created after a heat treating or tempering process, after the work-piece has become hardened. The main idea behind an Electrical Discharge Machining is that an electrode is used to create a work-piece utilizing electrical sparks. The electric current runs through the electrode like a square wave that hits at the points of newest resistance on the work-piece. This process occurs most often when the current get switched on in the square wave, and thereafter the current is switched off to flush the debris.

The cutting of the EDM hole popper is made possible by a fast pulsing of sparks from the electrode to the work-piece. This spark oxidizes the workpiece and the fluid wherein the workpiece is inundated works to flush away the wasted material. Right after a multitude of these cycles, the hole is made through the material sans the electrode ever getting in touch with the workpiece.

Saturday, April 21, 2012

Buying Parts for Gearbox Repair

What to know about precision machine parts?

Whether you are looking quality spares gearbox repair or parts for a CNC lathe, buying the best quality products is of critical importance. High precision machine parts are something that you cannot be careless about. Even in the case of the slightest incompatibility, your productivity could get severely affected. What’s more, you also need to ensure that all the parts you procure have been made to the exact dimensions and specifications of the machines they are intended for. For gearbox repair, for example, the wrong parts could spell sheer disaster. They could render the entire unit inoperative and also pose a great threat to the users.

So, no matter what you are buying; be it idler rolls or parts for CNC turning equipment, be sure to source all your parts from a reputed seller/manufacturer. In most of the industries, the quality of the machinery and equipment used can make a critical difference to the level of success enjoyed by the business. In the yarn and carpet industry, for example, the presence of high precision machining of a high quality can make a serious difference to the quality of the output. In the field of CNC turning and machining especially, it is always advisable to opt for the best kind of testing equipment for the most satisfying performance. Some of the other areas where such high precision measuring assumes a position of great importance include metrology, precision engineering, advanced medical equipment designing and manufacturing, and more.

Wednesday, April 11, 2012

Quick Guide to Staple Extruder Parts

Getting ready to buy Staple Extruder Parts

Buying machine spare parts may look like a simple proposition. However, in spite of all the apparent simplicity, the process actually requires you to exercise a good deal of caution. If you are looking to buy high precision machine parts, like Staple extruder parts, you need to choose the best seller to buy them from. There are a large number of distributors that offer their customers a wide variety of high quality industrial supplies, metering pump repair parts, tools and materials. With countless industrial supply products, these distributors and manufacturers provide a vast variance of operational, maintenance as well as repair solutions for several kinds of businesses. However, one should always bear in mind that manufacturing precision machine parts, such as staple extruder parts, requires specialized engineering expertise. So make sure that your potential dealer has the necessary skills to make them.

Advantages of selecting good supplier

Whether you are looking for specialized CNC Lathes or parts for 4th axis EDM drills, a good supplier of machine parts will be able to help you. This is the biggest advantage of shopping at some of the best shops for machine parts. You get a whole range of products all under one roof. You also get the assurance of good quality and perfect compatibility which are crucial for ensuring continued productivity and superior output. As has already been said before, high precision machine parts require specialized engineering expertise. They should also be made according to the exact specifications to ensure the best compatibility and performance.

Saturday, April 7, 2012

EDM Hole Popper Basics: Brief Survey

What is EDM Hole Popper?

An EDM Hole Popper, also referred to as an EDM Drill, uses a very small tube, made of copper or brass, as an electrode to blast holes through the toughest of metals. An EDM Hole Popper usually runs on an extremely aggressive power supply which makes them able to create holes very fast. EDM Hole Poppers are great for creating starter holes for wire EDM projects. They can also be used to make holes after a heat treating or tempering process, even after the workpiece has been hardened. An EDM Hole Popper, in short, is ideal for making holes in tough metals which are impervious to manual or simpler tools like a hand file.

How does EDM Drill work?

An EDM Drill's cutting is done by a rapid pulsing of sparks from the electrode to the workpiece. This spark erodes the workpiece and the fluid in which the workpiece is submerged acts to flush the waste material away. After a multitude of these cycles, the hole is created through the material without the electrode ever coming in contact with the workpiece. Some EDM Hole Popper can pop holes in a wide variety of sizes down from .012 inches to .120 inches through up to 13 inches of any kind of steel. EDM Drills come in a wide range of strengths. Equip your production unit with the right kind of EDM Drills for the best results. There are many popular brands that you can choose from. Just ensure that spare parts for a particular brand are easily available while choosing one.

Wednesday, March 28, 2012

How to Order FARE Parts Online

About FARE parts

In the realm of extrusion machines, FARE is one of the best known brands. FARE extrusion machines are widely used across the carpet and yarn industry, and as such, there is a steady demand for FARE parts in the market. Most of the reputed sellers of high precision equipment parts out there stock FARE parts, along with other brands such as Barmag, Mackie and Neumag. Some of the most popular FARE parts sold today include the 22mm Hex Head Bushing and the Pull Drive Roll. Of course, there are other parts too that are available with sellers.

Buying FARE parts online

It is important to source all your high precision parts from a reputed manufacturer of such parts. If you are serious about maintaining the quality of your output and keep your overall productivity at its optimum, insist on buying only the best quality extrusion parts that are available in the market. Designing as well as manufacturing precision machine parts is a very specialized engineering discipline and not something that can be pulled off by conventional manufacturers of machine parts and accessories. So when you are out in the market looking for good sellers to buy from, be sure to take your pick with care. Most of the better known sellers have their own websites. A quick look at some of these will give you ample clues about their range of expertise and capabilities. If you require a custom part, you can even order that. Remember, the most important aspect of manufacturing spare parts for precision machines is compatibility.

Monday, March 19, 2012

For All Your Heavy Metal Testing And CNC Turning Needs

When you turn to a producer of metallurgical goods or a large scale mechanical workshop that carries out repair of sophisticated and precision equipment such as gearboxes, there are certain resources you will always expect this company to have. One of the most important resources is that of a modern metallurgical laboratory with equipment for analysis, heat treatment and NDT or non destructive testing. The second set of resources must be in terms of capabilities in computerized turning and milling operations. Precision Products Inc has all these resources in their modern mechanical engineering company. The metallurgical laboratory has capabilities of not only analysis but also NDT and heavy metal testing. The company also has the latest in CNC turning and milling machines that give it the capability of producing precision products and carrying out repairs that demand precision engineering.

PPI is fully equipped with modern resources such as X-ray fluorescence equipment that can test any metal or alloy in a very short time and find out the exact content in a NDT procedure. This is very useful in testing raw materials and finished products. Some of the testing involves metals and plastics to determine if they contain heavy metals such as lead and arsenic or other heavy metals. Such heavy metal testing involves a portable XRF device and can be carried out at the company’s location or that of the customer.

On the other hand CNC turning is achieved by PPI’s Hyundai CNC lathes. PPI is capable of handling order sizes in hundreds and thousands with these machines. The maximum machine capacity is 20” diameter and up to 37” between centers. There are conventional lathes as well that have much larger capacities. The industries served by PPI include textile and power generation besides medical, automotive, defense, aerospace and several others.

Thursday, March 15, 2012

Understand Details about Sucker Gun and Metering Pump Repair

Whether you are looking for a sucker gun, or metering pump repair, you can get them both online. There are certain online engineering, machining and development services available. These services offer excellent quality products and their services are exceptional as well. 

The sucker gun is used in various extrusion applications. These parts are used in the spinning of nylon and PP, PTFE and many other polymers. These are basically aspirator guns that are available in the handheld and wall mounted forms. Some of these professional extrusion parts manufacturers offer cheaper sucker guns compared to the more expensive European models. You can easily opt for its 96-025V4 and 96-025 NV3 variants. These sucker guns can handle up to 50,000 total denier and speeds up to 8,000 meters/minute effortlessly.

A metering pump on the other hand is used mainly because of the benefits related to metering and pressure control. Going for a metering pump repair is really a cost-effective idea today. These professional engineering services companies also offer such repairing services. They provide in-house metallurgy for testing your original gears non-destructively and duplicate them originally. They completely disassemble and clean the pumps and properly inspect them. They understand the faulty parts and repair the problem areas. They normally have a very fast turnaround time, which ranges from 5 to 7 days.

So, if you are looking for sucker guns or repairing your metering pump, just browse a professional engineering and machining company’s website to place your order. Remember, hire or order from a specialist.

Sunday, March 4, 2012

For professional Turning And Extrusion Tasks

The producer of precision engineering parts, such as for extrusion machines, has to be able not only to manufacture parts with the highest tolerance levels, but also do this repeatedly without either deviations or high rates of failure. This necessitates high performance resources such as CNC machines with an appropriate degree of capability. The prime requirements in this area are those of CNC turning and CNC milling operations. Depending upon the tasks, a manufacturer may require CNC High speed hard milling machine, CNC Multi Tasking machine, EDM machining and current drilling facilities. The manufacturer will also need sophisticated metrology equipment in order to ensure optimum levels of precision.

Precision Parts Inc (PPI) is an ISO 9001:2008 company that caters to different kinds of industries that include the textiles industry. Because of the complexities in technical requirements from diverse customers, PPI has resources that include those for metallurgical analysis and metrology. PPI manufactures precision parts for extrusion machines such as guides and texturing jets from most of the important brands in the field. Some of these brands are Mackie and Filteco, Neumag and Plantex. The production of such high precision parts needs CNC turning machines like the Hyundai CNC lathes. With these machines, PPI has the capability of maximum machine, capability of 20”diameter and up to 37” between centers on their lathes. PPI has a variety of lathes with varying capacities from 17” diameter max up to 20” diameter machines and length maximums of 24” up to 37”. The CNC lathes can hold tolerance levels down to +/- 0.0003”.

Thursday, February 23, 2012

You Can Look Online for best Barmag parts and Mackie

It’s a good idea and a profitable one to buy parts for your machinery online. This way you get to see the kind of parts you are getting for the price that you need to spend. You will also come to know of the background of the company and the type of machines it has and its ISO credentials. The entire picture of the company’s setup and infrastructure will give the feel of the capabilities of the manufacturer and this is of great relevance. The best manufacturers of quality parts such as Barmag parts and Plantex parts or the parts for Cognesint Winders or Fare parts and Filteco parts or Mackie parts among several others will have ISO 9001:2008 certification.

Precision Parts Inc or PPI is similarly certified with ISO 9001:2008. It also has the finest among the CNC machines besides 4th axis EDM and laser equipment for extrusion barrel alignment. It has capabilities of gearbox repair and melt- pump refurbishment. Its capabilities in the sector of quality manufacture of extrusion parts extends to aspirators and ceramic guides, idler rolls and interlacing jets besides texturing jets and thread up tools.

Besides extrusion machine parts, PPI also has capabilities in the manufacture of parts for air entanglement machines such as Gilbos and Belmont parts. For heat set and twisting machines, PPI manufactures GVA and Superba parts. PPI also has the necessary resources in terms of metallurgical analysis and metrology. Mackie parts include the thrust coupling and the Godet nut wrench while Barmag parts include the parts for the winder such as the traverse cam bearing housing, balance ring and 01-548 short sleeve as well as parts for Barmag pump, extruder, guides and idler rolls among several other parts.

Monday, February 20, 2012

Ordering Quality Parts for Extrusion Machines Online

The textiles industry has a constant need for precision parts to be produced in large numbers. Some of these extruder parts are the aspirators and ceramic guides, idler rolls and interlacing jets, thread up tools and texturing jets. Parts for the extrusion machines are of different companies and these include Barmag parts and Fare parts, Filteco parts, Mackie parts, Reiter parts and Neumag parts. Also included are parts for Sahm, Plantex, STP/Impianti and some miscellaneous parts.

There are parts that are applicable for air entanglement parts and these are Gilbos parts, Belmont parts and Neumag parts for air entanglement. Similarly, there is a requirement of GVA parts, Superba parts and parts for Sussen, Volkman and Neumag with relation to the Heat Set and Twisting machinery. Precision Parts Inc manufactures the entire range of these parts in their sophisticated and well-equipped plant.

You can order all these quality parts for extrusion machines online. The best part of ordering online is that you get to see the entire product range that is available pertaining to a dealer or manufacturer. This also gives you the option of checking out the credentials of the online supplier before placing the orders. Since you know your requirements clearly it is also very easy to identify the parts needed, checking out the dimensions, prices and other details before ordering.

You will find a large number of Neumag parts on offer online such as the thread guide bar, pulley/idler roll, pump and extruder parts and parts for the Neumag Texturizer. Similarly, there are a large number of Filteco parts that include parts for Filteco 2000 winder such as the left hand and right hand flanges and hex pieces. There are also parts for Filteco 3000 Series winders, guides, and idler rolls

Thursday, February 16, 2012

Introduction To Superba Parts

In the realm of high precision machining, the name Superba is well-known. Widely considered as the manufacturer of some of the best components for high precison machining, Superba has earned quite a name for itself by consistently producing extremely high quality solutions for the precision part industry.

In the field of yarn continuous heat treatment, Superba parts are considered to be among the finest. Superba parts have a long tradition of over 35 years, with extensive experience in the highly specialized field of high quality tufted or woven carpet making. Some of the best known Superba parts include the brand new TVP3, third generation of heat-setting line, together with the unequalled MF4 friezing machine and the B401 truly automatic winder. Superba also carries an impressive line of steaming and shrinking products for PAN HB yarns as well as sophisticated space-dyeing machines.

There are many other manufacturers of precision extrusion parts, but few come close to the quality and excellence of engineering that Superba offers. It’s a name that is trusted far and wide by countless industries around the world. Indeed, if you are looking for the perfect combination of high performance and efficiency, environment friendliness and economy, look no other than Superba extrusion parts.

Remember, whether it is Superba or any other brand that you are looking to buy, the best way to meet all your high precision requirements is to approach an engineering firm specializing in this area. Precision part engineering is a very specialized area and requires very specialized skill and expertise.

Wednesday, February 1, 2012

For All Heavy Metal Testing Requirements

Precision Parts Inc (PPI) is an ISO 9001:2008 company that caters to a large variety of industries that includes aerospace and textiles machinery. PPI has an excellent set of CNC machines, EDM machine as well as facilities such as metallurgical analysis and those required for gearbox repair or the alignment of extrusion barrels. It also has fully trained engineers and machinists that can take on the tasks of the design and production of precision parts for the extrusion machine. These parts could be in singles or a batch of thousands on as required basis. PPI also has facilities for heavy metal testing for selected industries that are concerned with the problems of heavy metals such as arsenic and lead.

PPI manufactures precision parts for extrusion machines that can be guides and texturing jets, interlacing jets or idler rolls and aspirators. These parts can be from most of the important brands such as the Neumag parts that include guides and pumps, winders and pulleys, idler rolls and texturizer. These can also be Filteco parts or Mackie parts and Cognesint parts or parts produced for Reiter, Sahm, Impianti or Plantex. Production of such precision parts is possible only on account of the high quality of CNC machines, the infrastructure in metrology and metallurgical analysis and the professionalism of the PPI team.

PPI offers metallurgical testing facilities for customers. These facilities include that of heavy metal testing. This testing facility is economical and can be done either at PPI or the customer’s location depending on convenience. The XRF device that is used is portable and can be transported speedily just about anywhere. This device has the capability of identifying more than 350 standard alloys and its files are admissible in a court of law.

Tuesday, January 24, 2012

Get High Performance Mackie parts And Idler Rolls

Precision Products Inc (PPI) is at the forefront in the manufacture of precision products for a variety of industries. These industries range from medical to food & beverage and from power generation to textiles, aerospace and defense to the automotive sectors. PPI is an ISO 9001:2008 company. It is well equipped with a fine range of CNC machines that include both milling machines and lathes. There are CNC multi tasking machines as well as facilities for industrial metrology, gearbox repair and metallurgical analysis besides laser alignment of extrusion barrel.

In the field of extrusion parts, PPI manufactures precision products such as aspirators and idler rolls, ceramic guides and interlacing jets as well as texturing jets and thread up tools. For the extrusion machines PPI manufactures parts for a number of prime companies. It therefore caters for parts for Barmag and Fare as well as Mackie parts and Plantex parts, Filteco parts and Neumag parts.

PPI’s range of idler rolls includes those with specifications such as 03-122 9.5” and 03-143 12.5”, 07-185 12.5”mount, and the grooved idler roll with the specification 06-261 in the 12.5” diameter size. Besides these PPI also manufactures Universal Idler Mount and Roll, Separator Roll, Idler Shell and Dancer Arm Separator Arm among other products.

The Mackie parts manufactured by PPI include 04-071Thrust Coupling and 07-085Godet Nut Wrench. Besides parts for extrusion machines, PPI manufactures quality Air Entanglement Machine parts for companies such as Gilbos and Belmont. In the range of Heat Set and Twisting machines similarly PPI is well known for GVA parts, Superba parts and parts for Sussen and Volkman.

Monday, January 23, 2012

CNC Turning and Extrusion machines for modern applications

Professional manufacturers of precision parts for the industry need CNC machines for turning and milling operations. Precision Parts Inc or PPI is an ISO 9001:2008 company that has the best of CNC turning and milling machines in order to meet industrial precision requirements. PPI has been making precision parts in its state of the art machine shop, with its fully trained staff consisting of machinists and engineers, since 1993. Today the capability of PPI extends to designing and the production of new parts or by the reverse engineering process using existing parts. This capability is for order sizes that maybe for a single part or a production batch that may run in thousands of parts on as required basis.

PPI has a maximum machine capacity of 20” diameter and up to 37” between centers for CNC turning operations on the lathe. The capabilities of the lathes vary from 17” diameter maximum to 20” diameter machines and length maximum of from 24” to 37”. The tolerance limits are in the +/- 0.003” rating.

The precision parts being manufactured for extrusion machines can be aspirators or idler rolls and interlacing jets or texturing jets and guides. Barmag parts for extrusion machines include texturizer and pulleys, guides and the winder. Several parts are produced for Plantex and STP/Impianti, Sahm and Reiter. Parts are also produced for Cognesint as well as for Filteco and Mackie. The precision parts for Neumag include texturizer, idler rolls, pulleys, extruder, winders and pumps besides guides. Finally, PPI has qualified personnel and excellent CNC machines to ensure quality production of precision parts for extrusion machines and other products.

Saturday, January 7, 2012

Temco Jets & Tack Jets

Precision parts are of great importance for modern industries. The temco jets & tack jets, used by the textile industry, are some of their typical examples. The precision parts are used in single step extruders that abet to manufacture automotive fabrics and upholstery. Usually CNC or Computer Numerical Milling machines are used in the precision engineering department. As they rely upon micron tolerances, the CNC is needed for milling and turning operation. Though there are several renowned companies that render track jets, finding the one that suits your needs is really a task to be taken into account.

Texturing jets such as Temco jets is manufactured by a hard heated treated alloy to ensure a long standing & amazing jet that functions best for single step extruders. Companies that manufacture these sorts of jets make use of the best-of-the-breed machineries as well as tools for bringing out such quality jets. So if you want to buy Tack jets, the finalized firms must be maintaining the jets inventory. It must be an ISO 9001 so that the jets can meet set parameters to measure quality.

Today, you can find out the best quality of texturing and interlacing jets, thanks to the existence of Net that has made everything possible. Temco jets or tack jets offered by these companies do not only save your money, but are also very durable and last for long time. Moreover, the cost of jets isn’t as dear as the cost of foreign made OEM parts.

Sunday, January 1, 2012

About Gearbox Repair and Metrology

In today’s age of high precision machining and modern engineering, metrology has a very significant role to play in the entire scheme of things. Metrology basically refers to the science of measurement. Significance of metrology and precision measurements can be estimated from the fact that modern production methods largely rely on these two. Metrology and precision measurements lay the core foundations on which our progress depends.

The role of precision machining is highly important in the area of gearbox repair. Exceptionally high level of precision is needed in order to ensure all constituent parts of the machine are made as per exact dimensions. Even a smallest error can result in sub-optimal performance. In the worst case, it may completely halt operations. Since gearbox is a very important component in most modern machines, it is exceptionally important that you choose only high quality, high precision parts and spares whenever required so. To ensure the gearbox repair is satisfactory, it is absolutely necessary that you source the spares and other precision parts from a reliable and reputable precision parts manufacturer, such as Precision Parts Inc (PPI).

As far as metrology is concerned, exact measurement and dependability on the process remain two important parts of it. Small or big, no error is acceptable during the measurement, as it may result in dire consequences. That’s the reason, why the need of using highest quality and perfectly calibrated precision parts, equipment and instruments is emphasized for metrology and similar measurements. All you need to do is get in touch with a reliable engineering firm, such as PPI, and avail the precision machine parts to ensure flawless working of your industry.