Large Volume Manufacture of Quality Texturing Jets

Texturing jets are required for single step extruders of carpet face yarn and for automotive fabrics and upholstery. There are precision parts manufacturing companies such as Precision Products Inc (PPI) that have invested more than a million dollars in state-of-the-art machinery. This investment includes high precision coordinate measuring machine for metrology as well as other exotic manufacturing equipment such as X-ray Fluorescence device for day to day metallurgical analysis work. All these equipment and backup resources assist in the manufacture of critical precision items such as the texturizer jet.

All texturing jets are fully inspected for compliance to thirty five critical features so assigned by PPI. This kind of rigorous quality control program ensures that no texturizer jet is ever shipped with a dimensional problem. PPI is certified for 9001-2008 quality system that assures you of the highest quality of products you order. Towards this end result each jet is engraved with its own serial number. This number can be used later to track it for its original measurements.

Once the jet has been used customers can also return them for a nominal fee for carrying out a complete inspection and rendering the report. The detailed report is issued after carrying out full measurements of the jet and this tells you when the jet should be ideally replaced. This way you get to maximize the life of each jet while also ensuring that the jet does not fail while in use. All texturing jets are produced from a stable and hard heat treated alloy. This assures that you get the longest wearing and most consistent jet while spending less money than you would for OEM parts.

Precision Engineering with EDM Drill and Metrology

There are several precision engineering companies that manufacture precision products for a large variety of industries. These premier companies such as Precision Products Inc (PPI) are very well established with a number of CNC machines that enable taking on precision engineering tasks. PPI also has some special precision machines such as the EDM drill and the equipment required for laser measuring and extrusion barrel alignment, for gearbox repair or melt pump refurbishment. PPI is also well equipped with modern metrology equipment as well as a high quality metallurgical analysis laboratory.

Metrology is the science of measurement and one cannot run a precision engineering unit without the backup in terms of modern industrial metrology equipment. PPI maintains ISO 9001:2008 certification that enables it to have rigorous calibration of all its precision equipment round the year. The calibration work is carried out with the help of high precision metrology from two coordinate measuring machines. These machines are the Zeiss Contura that offers scanning technology and the Brown and Sharpe Mistral CMM. Both these machines give a certification of 2 microns.

PPI also has the Electrical Discharge Machining (EDM) and drill that is one of the most accurate manufacturing processes available for creating complex shapes and geometries. The EDM system consists of a shaped tool or wire that acts as the electrode and the part (work) that is connected to the power supply. Often the work piece is dipped inside a dielectric material fluid that is then circulated to continuously flush away the debris. PPI has three wire EDM machines and one EDM current drilling machine. These machines can produce very sharp corners and edges and since there is no tool pressure they result in very low tolerances.

The Best Producers Of Mackie And Fare Parts

Buying extrusion products online has now become fairly simple since you can see the catalogues of all manufacturers of precision products and check up the rates, delivery schedules and also the kind of resources they have. You will be able to assess the capabilities of all manufacturers and thereafter take a decision as to which one to place the orders with. These manufacturers of extrusion parts especially for the textiles industry produce pars for aspirators and idler rolls, interlacing jets and ceramic guides besides texturing jets, thread up tools and the like. The parts for extrusion machines include Barmag parts and Fare parts, parts for Cognesint Winders, Mackie parts, Plantex parts and parts for Sahm, STP/Impianti and Filteco. Similarly, for air entanglement machines the parts being manufactured include Gilbos parts, Belmont parts, parts for Neumag Air Entanglement and other air entanglement machine parts. For the Heat Set and Twisting machines the parts being produced include GVA parts, Superba parts, Sussen parts and Volkman parts.

The Fare parts being produced by precision manufacturers such as Precision Products Inc (PPI), an ISO 9001:2008 company, include 09-003 22 mm Hexagonal Head Bushing and 09-302 Pull Drive Roll. The Mackie parts include 04-071 Thrust Coupling, 07-085 Godet nut wrench, 05-265 Mackie Pump Shaft and C01-100 Mackie Cooling Drum Shaft. What sets PPI apart from the rest in the race is the sheer professional stature of the company. PPI has excellent resources such as CNC High Speed Hard Milling, CNC Milling, CNC Multi Tasking and CNC lathes. The company has EDM machining and current drilling capabilities that enable it to carry out hole popping and drilling. Metallurgical analysis and industrial metrology are some of the other resources available with PPI. All these resources and capabilities make PPI among the best producers of Mackie and Fare parts.