Avail Superior Quality Interlacing Jets, Tack Jets from Reliable Engineering Firm

There has been a soaring demand for high quality precision products in various industries like power generation, firearms, aerospace, textile, plastic & rubber extrusion etc. Extrusion parts like Interlacing Jets, Idler Rollers, Aspirators etc., have been a prime requirement for many of these industries. Interlacing Jets are used for BCF and CF yarn due to their high strength and reliability. Similarly, precision Tack Jets are in great demand too owing to a number of benefits associated with these excellent extrusion parts.

The quality & performance of these parts is highly dependent on the material used for manufacturing them. Tack Jets have a long service life due to high quality material selection for their manufacture. Most importantly, there are hardly any chances of damage due to mishandling by the operator. These extrusion parts are available nowadays online as many professional engineering companies sell these part at varying rates via their websites. You must look for a precision engineering firm having a long industry presence and loads of experience in manufacturing high quality Interlacing Jets, Tack Jets etc.

A Precision Engineering Company Can Make the Difference

While going for your requirements of precision parts, you need not get blown away by the excess companies offering these products on the internet. Many of these firms actually lack the required engineering expertise and so may even offer discounts for their inferior quality products. Its up to you to avoid such a company and go for a reliable one like Precision Products Inc. Being ISO certified, PPI Parts produces extrusion parts like Interlacing Jets, Idler Rollers etc., as per the pre-defined high quality standards.

A Deep Dive into Gearbox and Sucker Gun Manufacturing & Repair

Gearbox is a critical component in the heavy machines that are used for different types of manufacturing. On the other hand, the sucker gun is basically used within the extrusion machines in the textile industry. It helps in spinning nylon and PP, PTFE and several other polymers. You can also call them aspirator guns, which basically come in the wall-mounted form. In case, you are also looking for a company to repair your gearbox or sucker gun, then you must look for certain aspects before hiring one.

Latest Technologies for Part Manufacturing & Repairing

In every industry, it is essential to produce large quantities of products in least time. Hence, tasks like gearbox repair must be done quickly to avoid any major losses due to production downtime. Hence, the company you hire must have multitasking machinery to deliver your parts in the quickest time possible.

The company must also perform heavy metal testing and metallurgical analysis to make sure the parts produced are identical to the original machine parts. Some of the professional companies in this field also apply Metrology, which is the science of measurement, to deliver parts exactly meeting the dimensions required. Enough attention also needs to be paid on the raw materials to be used for manufacturing or rebuilding such parts.

Make sure to hire a company that can rebuild the gearbox within few days. From these companies, you can also get new replacement gearboxes suiting your requirements. Their trained engineers and machinists will help you get back into production in no time.

For more details please visit : http://www.ppiparts.com/gearboxDraft-iso.html

Hire the Professional Experts in High Precision Engineering

The demand for high quality high precision parts for extrusion machines is really on peak. Most importantly, lack of accuracy and poor quality raw materials can lead to huge losses. Thus, companies from different industries today are looking for professional and industry leading expertise to develop custom extrusion parts.

A Deep Focus on Superba and Mackie Part Manufacturing

Normally, Superba parts include Guide Bar or the Rotating Tension Bar while Mackie parts are basically Thrust Coupling or the Mackie Cooling drum shaft. Well, if you are looking to develop Superba or Mackie extrusion parts, then you need to hire engineering companies that are having Computer Numerical Control (CNC) machines for milling and turning.

It is extremely essential that the company you hire must have technology experts who are proficient in using such machines. At the same time, ISO certification is also a factor to look out for as it ensures that the engineering firm uses quality raw materials and high quality standards. Also, ensure to check whether the company you are hiring can develop the particular part as per your requirement.

Apart from this, the company should also have a Metallurgical Laboratory equipped with high-end devices that extensively test the measurements of parts to be developed along with the raw materials to be used. Normally, you should also look for a one stop shop company that not only sells manufactured parts but also offer parts repairing & rebuilding services. Following this approach will surely help you attain increased productivity and sheer profitability.

How to Get Your Metering Pumps Repaired with Ultimate Precision

In case, your metering pumps have got faulty and you are thinking to buy new ones then think twice. After all, you can get them repaired as well and this would save you a lot of money compared to buying new ones. Fortunately, you can find a few companies in USA, which can repair or rebuild metering pumps with complete precision and accuracy. Some of them have also cemented their reputation as the leader of high precision machining.

Points to Consider While Hiring a Repair Service

Well, in case you are looking for professional metering pump repair services, you should pay attention to a number of points. Some of the most essential points are enumerated below.

These points are:

The overall experience in the field
Availability of expert technicians to handle most complex of repair work
Certifications and accreditations from concerned authorities
Project turnaround time
Level of accuracy and precision
Whether the company offers on-site repair services
In case, the metering pump is in a irreparable state, can the company rebuild a duplicate metering pump
Last but not the least, the price at which the services are offered

Apart from all these factors, the company you hire should also be a full-fledged manufacturer of extrusion parts. This establishes the fact that the company has mastery in this domain.

So, hire a professional company that adheres to all those prerequisites. Such a company normally sends team of their experts to inspect the faulty metering pump. They take complete ownership and do everything necessary to repair the pump then and there.

For more metering pump repair service visit : http://www.ppiparts.com/meltPumpsISOMar2011.html

Avail High Quality Yarn Aspirators at Economical Prices

Finding a variety of extrusion parts has become easy with online retailers as they display their entire collection of machine parts and offered services through their websites. You can find a number of aspirators like CF, BCF, POY, tape yarn, filament and multi filament yarn aspirators for extrusion machines that can either be hand-held or wall mounted depending on the requirement.

You can browse through the websites of various dealers to find the best quality products at competitive prices. Always remember to ensure that the machine parts have undergone quality assurance and are ISO certified. Developing precision machine parts requires exact measurements; this is achieved with the help of Metallurgical analysis. Heavy metal testing helps determine the right quantity and quality of metals and alloys used in each component of the part that needs to be repaired or rebuilt.

Yarn aspirators are manufactured with aluminum and allow easy airflow with butterfly valve system. Used by textile and automotive industries for the manufacturing of upholstery and fabrics, these parts are quite valuable to the extrusion machines. Most importantly, the parts dealer should be able to deliver the required parts on time.

If you do not have a blue print of a part or need a specific machine part manufactured, then these companies are also capable of fabricating any part by reverse engineering. This process not only guarantees accurate results in minimum time but also helps recreate or repair old parts without damaging the original one. Ensure to select a company that can understand your requirement and can custom design precision parts with accuracy.

For more details visit : http://www.ppiparts.com/aspirators_flyer_iso.html

Avail Top Quality Staple Extruder Parts for Your Machines at Nominal Rates

A number of industries like agricultural, automotive, defense, textile, power generation etc., need Barmag, Mackie, Fare and Staple extrude parts on a regular basis. Purchasing Staple extruder parts online has plenty of advantages. Firstly, you save valuable time that would have spent locating an experienced dealer in your neighborhood. Further, it also ensures you a high quality product at an affordable price.

You can browse through their entire collection of products and services before placing an order. These companies also display the equipments and high precision machining used to manufacture products of high standard. All the machine parts manufactured are ISO certified, which guarantees that the products have gone through quality control and tests to ensure they are sturdy, durable and long lasting.

These companies keep a strict quality check beginning form the raw materials used. Each metal, alloy or other material used are processed meticulously to remove impurities. Further, the right quantity of material is separated precisely to make sure each manufactured machine part is a perfect match to the original one. Adopting such strict quality measures ensures that the shop owners receive the best quality machine parts that are highly reliable for use.

Since each machine is dependent on the other to complete the final production, it is important to repair or manufacture new parts promptly and deliver them as soon as possible. To meet this increasing demand, the extrusion parts manufacturing companies employ different technologies. Such companies also offer heavy metal testing, laser measuring, extrusion barrel alignment, current drilling, high precision machining etc.

For more details : http://www.ppiparts.com/extrusionPartsFlyer.html

The Relevance of Sucker Gun

The textile industry uses texturing jets and interlacing jets. While texturing jets are used in extruders for the manufacture of automotive fabrics, the interlacing jets are used in air entanglement machines that are meant for yarns such as CF or BCF. Prominent precision engineering companies such as Precision Products Inc or PPI are engaged in the production of precision parts for textiles machines. These parts include aspirators or sucker guns as well as ceramic guides, idler rolls and both the texturing and interlacing jets. The sucker gun or aspirator is available in different versions. Therefore, there is the handheld version sucker gun as well as the wall mounted version that is used extensively for CF, BCF and tape yarn or POY and both the filament and the multifilament type of yarns. PPI produces the world’s widest range in both the wall mounted and handheld sucker guns for extrusion.

While the European model sucker gun is costlier the locally manufactured sucker gun is cheaper in comparison. These sucker guns are used for many kinds of polymers besides in the spinning process for nylon and other yarns. PPI has on offer different models of sucker guns that vary in the length of tubes and different types of tip materials and these include the plain steel as well as Delrin. Some of the sucker guns available include 96-025V4 and the 96-025 NV3 aspirator besides the 96-025V3 aspirator, all of the best quality and at affordable rates. PPI is an established precision engineering company in the US. It is certified for ISO 9001 2008 process and has excellent resources in terms of CNC machines and qualified and experienced engineers and technicians all geared to meet the customer’s expectations of products of a high standard.

For more details please visit : http://www.ppiparts.com/aspirators_flyer_iso.html

Hire Skilled Professionals for Handling your CNC Turning Tasks

Precision engineering requires machines with high order of accuracy. Professional precision engineering companies such as Precision Products Inc., (PPI) have adequate Computer Numerical Control (CNC) machines for turning and/or milling operations. PPI has advanced machines that include CNC High Speed Hard Milling, CNC Milling, CNC Multi Tasking machines as well as CNC lathes required for CNC turning operations.

Owing to availability of these advanced machines & skilled manpower, PPI is able to meet the high quality standards in all allotted projects. Its vast list of clients includes sectors such as aerospace, defense, jet turbine fuel systems, rubber extrusion industry etc. PPI also has CNC multi-tasking machines that enable milling as well as turning operations. Machines such as the Mazak multi-tasking machining centers offer the capability to make smaller runs with only one machine instead of requiring a mill and a lathe.

PPI can therefore offer tasks such as indexing of drill holes or threads needed from front to back of the job. For routine CNC turning, PPI has the capability of tackling tasks up to 20” diameter and up to 37” between centers on its lathes. Of course, there are conventional lathes that have much larger capacities too. PPI can take on length maximums of 24” up to 37” with tolerances down to +/- 0.0003”. The firm has been making custom CNC as well as conventionally turned and machined parts for two decades now. It has a full fledged team of machinists and engineers who can design and make new parts or reverse engineer your existing parts.

For more details please visit : http://www.ppiparts.com

Hire the Experts in Metrology & Metallurgical Analysis to Ensure

Two branches of engineering are of great relevance to production units, one is metrology while the other is metallurgical analysis. Industrial metrology is the science of accurate measurements. Metrology is of utmost importance for the precision engineering field as producing products with fine tolerance values is as crucial as measuring them for desired accuracy levels.

Precision engineering companies such as Precision Products Inc., (PPI) have machine shops with measurement devices that undergo regular calibration to NIST standards. The high precision metrology devices include machines like Zeiss Contura that offers scanning technology as well as the reporting capacity to allow comparison of the part with either the tolerance sheet or the original blue print. Besides the Zeiss, PPI also has the Brown and Sharpe Mistral CMM. Both these machines are certified to an accuracy of 2 microns.

Further, the other important branch of engineering that plays a crucial role for the proper functioning of the production units is metallurgical analysis. It facilitates premier production units to ensure beforehand that the materials used for production meet the standards in terms of their composition. Secondly, once the products have been manufactured, metallurgical analysis allows to evaluate their physical and mechanical properties to ensure their conformation to the customer’s specifications.

Thirdly, metallurgical analysis enables reverse engineering, an essential aspect of all production units. PPI possesses X-ray fluorescence equipment using which virtually any metal or alloy can be tested within seconds. PPI also has the required machines to carry out the testing of heavy metals including lead and arsenic among others.

For more details of metallurgical analysis please visit : www.ppiparts.com

Buy best quality Mackie parts online

It is quite vital to use a good quality parts while manufacturing a machine. There are two types of Mackie parts which include thrust coupling and godet nut wrench. Apart from these two, there are various other types of parts of Mackie. In order to make certain of a good quality output and production which is quite trouble free, one should not overlook the significance of using superior quality machine parts. It is advisable to use the best types of parts to have a high quality product.

Generally the parts are obtainable in the market. A specific model of machine requires specific type of parts. For instance, a Mackie machine will require only Mackie parts. One should make certain of the parts being bought while purchasing as 100% compatibility is required for smooth production for high quality products. One can also buy the parts online. The online has various retailers selling genuine parts to its customers and clients. A person can check on any search engine and he will get list of results of retailers selling various machine parts. One can go to the website and buy the product by looking at the image. The pictures are engineered drawings and quite accurate. There are also some stores where one can custom design the parts purchased as per the requirements. 

 

While purchasing the Mackie parts, care should be taken that it is from a good and a reputed manufacturer so that one does not have to compromise on the quality of the production later.

For more details please visit : http://www.ppiparts.com

Get Your Much Needed Texturizing and Tack Jets Online

Textile manufacturing companies require the perfect machinery to achieve the right balance in cloth, the right weaving, etc. and in order to achieve this they must have the right kind of equipment and technologies to support the equipment such as texturing jets. They are essential machine parts for any to any textile manufacturing unit. The companies which produce these jets do thorough checking and rechecking for these machine parts to arrive at perfection. Parts such as tack jets are made from high speed steel alloys. This makes the parts more durable as compared to the ones made from ceramic, thus making them more prepared for rough handling and regular usage.

Texturing jets are made from a tough alloy. This makes them safe for longer usages. These jets enable single step extruders to manufacture products such as carpet face yarns, automotive fabrics, etc. Since tack jets are also invincible parts of extrusion machines, when looking for a replacement or a repairing, start searching a little before you need it. You might as well order online but ensure that it is from manufacturers who deliver on time. Most of these sites sell ISO certified products meaning that the products have gone through a proper QC procedure before being set out for sale. Go through the review of the products by the company before placing an order. Find the serial number of your texturing jet, engraved on it and order the exact same which suits you for a better service. Alternatively, you can also choose from the company’s inventory.

For more details please visit : http://www.ppiparts.com/texturizingJetsdraft3.html

Metallurgical Testing - An Overview

Metallurgical analysis refers to the procedures and testing methods which are used to evaluate materials in terms of their adherence to certain specifications, suitability for intended usage and reaction with environment or other materials. The specially trained engineers and technicians combine their chemical and metallurgical expertise with broad industrial experience to analyze metals and rapidly deliver accurate reports as well as solutions to customers from every kind of industry and agency.

The experts perform micro and macro analysis to detect, identify and resolve various specification issues. The metallurgical analysis services are as follows:

• Corrosion Testing: Passivity checking, CASS, immersion testing, humidity, corrosion exposure, copper sulfate dip test and other customized tests as per your needs.
• Metallographic preparation and examination: Conventional mounting, vacuum impregnation mounting, replication technology, photomacrographs and photomicrographs, ratings, cross section examination of non-metallic materials, etc.
• Microstructure Evaluations: Heat treatment condition, grain size determination, heat treatment condition, porosity measurement and microstructural components.
• Micro hardness test: Knoop and Vickers
• Plating Evaluation: plating thickness, adhesion, taber abrasion, pencil hardness
• Onsite Services: Certain onsite tests like sample grinding, polishing, etching and replication can be conducted by the experts in the laboratory.

• Photographic Documentation: Both digital and Polaroid formats are offered.

The metallurgical analysis laboratory is a resource without which no engineering unit can function.

Advantages of Metrology:

One of the main advantages of metrology is that it can identify and quantify almost all elements. Therefore, it’s easy to find out the quality of the extrusion parts. All extrusion parts must meet the stringent quality specifications in terms of both the material as well as the dimensions of the finished products. Metallurgical testing permits the engineers to produce extrusion parts without compromising the quality or destroying the original components. Metrology can provide peace of mind to organizations across a wide range of industries since they can easily determine the composition, suitability and specifications of the extrusion parts for their intended usage.

For more details please visit : http://www.ppiparts.com

Address all your precision drilling needs

The Electrical Discharge Machining (EDM) is a concept wherein an electrode zaps a work piece eroding it gradually using the electrolyte to flush away the debris progressively. This is a highly accurate way of machining that is affordable, as well. The EDM hole popper is a variant of  EDM technique in which rows of holes are drilled very accurately into the leading and trailing edges of turbine blades in a jet engine.

The small hole EDM drill is also used to create microscopic orifices for fuel system components and spinnerets for synthetic fibers such as rayon besides other applications. The professional precision engineering companies in the US have three Charmilles wire EDM machines besides one EDM current drilling machine.

The EDM hole popper is one in which a brass or copper electrode is used that is between 0.004” and 0.250 inch in diameter. It is this electrode that blasts holes through the work piece. The EDM drill cuts by the rapid pulsing of sparks that emanate from the electrode and strike the work piece. Each time the spark strikes, it erodes the work piece and the electrolyte flushes the waste material away. After a number of cycles, a hole is created without the electrode ever having to come into contact with the work piece. There are some poppers that can punch holes in a large variety of sizes. EDM drills are available in different strengths. Precision engineering companies have a large range of drills for best results. These drills are available in several brands to select from.

For more information please visit : http://www.ppiparts.com/edmFlyerJan2011.html
 

Precision engineers that can deliver the best Mackie parts and extruder parts

The textile industry has needs of large volumes of staple extruder parts as well as the requirement of carrying out precision repairs such as gearbox repair and the rebuilding of melt pump among others. The extrusion parts typically consist of aspirators and ceramic guides besides interlacing and texturing jets as well as idler rolls and thread up tools. There are premier precision engineering companies such as Precision Products Inc (PPI) that produce these parts for some of the well known manufacturers of extrusion machines. Therefore, PPI is a trusted manufacturer for Mackie parts and parts for Plantex, Barmag, Sahm, Reiter and STP/Impianti among several others. PPI similarly produces parts for air entanglement machines and for the heat set and twisting machines. Some of these are Gilbos parts and Belmont parts as well as Superba and Sussen parts among several others.

Today you can buy all these staple extruder parts straight off the Internet. All you need to do is to ask your search engine for the type of parts you want, check up the catalogue for the price list and order the parts in the kind of volume you want. There is no doubt that the entire process of placing an order for Mackie parts such as the thrust couping or the Godet nut wrench, the Mackie pump shaft or the Mackie cooling drum shaft has now become very simple. However, it is necessary to bear in mind that these parts require a great deal of technical expertise and infrastructural backup at the producer’s end. Manufacturers of these parts such as PPI are ISO 9001 2008 certified. Such manufacturers have been in the business of production of these extruder parts for several years now. PPI not only has highly qualified and skilled engineering staff but also some of the finest precision machines as well as excellent metallurgical and metrological set up. Companies such as PPI can therefore be entrusted with large volume of orders in extruder parts.

For more details please visit : http://www.ppiparts.com/extrusionPartsFlyer.html
 

The right precision engineering company for Mackie parts

Thanks to the Internet and the latest techniques in precision engineering practices, today there are many suppliers of extrusion parts such as aspirators and ceramic guides as well as idler rolls, interlacing and texturing jets in addition to thread-up tools. You can also find reliable engineering companies like Precision Engineering Inc (PPI) that not only produce all these parts in sufficient volumes but also have suitable backup in terms of metallurgical analysis and industrial metrology laboratories.

This backup is most essential in ensuring the high quality of parts for extrusion machines, air entanglement machines and machines for heat set as well as twisting that are all necessary in a large scale textiles plant. There are several popular brands in respect of all these machines. Therefore, in the case of extrusion machines, you can find the need for Mackie parts or parts for Barmag, Fare, Filteco, Reiter or Neumag among others. In respect of air entanglement machines, you may seek Gilbos parts or parts for Belmont while in the case of Heat Set and twisting it will be Superba parts and Volkman or Sussen parts you may require.

While the Internet and the easy method of payment for parts such as Mackie parts or Barmag parts have made the task of purchasing these simple, caution is also advised in ensuring the capability of the suppliers before one places the orders. When you wish to place an order for Mackie parts such as the thrust coupling or the Mackie cooling drum shaft, the Godet nut wrench and the Mackie pump shaft, you will need to ensure that the producer has the necessary resources. These resources include engineering staff that is suitably qualified and precision engineering equipment with the capability of producing these parts with the kind of sophistication that is necessary.

For more details please visit : http://www.ppiparts.com

The science of Metrology & Metallurgical analysis – A brief

Metallurgy deals with uncovering the latent characteristics of a metal. These include its condition under heat treatment, micro-structure, the formulation  and such. Exploring the inert properties of metal gives one the basis of it functionality and subsequent use. Industrial development is intimately linked with metallurgy. So much so that specially trained experts of metallurgy are hired to provide consultation. Making the most out of their knowledge on chemical and metals, these experts provide accurate analysis as to how and which metals should be preferred. Heavy industries do benefit from these consultants in a number of ways. Micro and macro level analysis of metals provide a deeper insight into the art of Metrology. Specific issues pertaining to production can be ascertained and thereby solved. Metallurgical analysis includes a number of extensive testings. Some of the most prevalent are corrosion testing, Metallographic preparation, evaluation of micro structure, hardness testing in micro level, Plating evaluation, on-site as well as laboratory services, photographic documentation and hot hardness testing.

Choosing the right service provider

The science of metallurgy is an extensive one. The service providing firm must possess extensive knowledge about the field. Also proper industry standard infrastructure is a necessity. The company’s portfolio in managing complex solutions pertaining to metallurgy is also a good yardstick. The consultation services benefit industries across segments. The main beneficiaries include Energy & Chemicals, transportation, electrical and electronics, consumer products and such. To conclude it is true to say that metallurgy is increasingly gaining more importance day by day and that phenomenon seems to continue.

For more details please visit : http://www.ppiparts.com

How Gearbox repair and Idler Rolls influence our everyday lives?

There are enough valid reasons why car gearbox repair can be the reason behind your nightmares - especially, if you haven’t subscribed to a ‘car service’ technician. Car gearbox repair are a pain if to be dealt with actually. Try not to take all the things in your own hands and call for trusted services if the bigger problem persists. Handling things on your own might blow up to become a much bigger problem and can even make the situation worse.

How to go about selecting the right repair service provider

There are several features of a good gearbox service provider. Always ask if the service provider comes equipped with technicalities including, grinding, hobbing and polishing capabilities. A good service company will always utilize top end bearings and installations as it would provide assured 25 % more life and usability than opting for normal brands. Always check for the ISO certifications which ensure their quality management system.

The most commonly used kind of roller is the idler rolls. Availability of Idler Rolls depends on its varied mounting diameter and mounting shoulder length. This roller is generally coated with either a rubber or a steel material. Rollers with rubber surface are plain and full of impact, while the rollers with steel surface are known for its strength. As the disc and the screw both contain 100 % steel in it thus is rough and tough to use.

The do’s and don’t of a gearbox repair

Sometimes it so happens that you damage or break certain parts on your way to a
location. You are in the middle of nowhere when this occurs, but still it’s advisable to fix it at the earliest when your car seems to be working just right. If unable to park fully, and keeping your car keys in ignition while looking for help may also cause potential security hazard. Don’t let the start up troubles go out of control and call for expert car repair assistance.

It’s difficult to find general auto body parts for certain vehicles. But Precisions products inc. offers you the deserved attention you require and supply you with high quality precision materials for your vehicle. Precisions products inc. provides various extrusion parts like aspirators, Ceramic guides, idler rolls, interlacing jets, thread up tools, gearbox repair, met pump rebuilding, metallurgical analysis and many other extrusion machines, air entanglement, Coating parts and miscellaneous equipments. With auto part products from Zeiss, Charmilles and Mazak, they have attained full competence and unmatched services offered to maintain the operation going at its peak efficiency.

For more details please visit : http://www.ppiparts.com/gearboxDraft-iso.html

Getting the Best Extrusion parts for Modern Textiles Machinery

There is a great demand for precision parts for different types of industries. These include industries as diverse as plastic and rubber extrusion besides food & beverage, medical and jet turbine fuel systems as well as power generation and the fire arms industry or the automotive and aerospace sectors among several others.

A large segment of this demand is in respect of extrusion parts such as aspirators and ceramic guides, idler rolls and both interlacing and texturizer jets as well as thread up tools. These parts are invariably necessary for prominent companies and their extrusion machines or air entanglement and heat set and twisting machines.

The parts required for extrusion machines are in respect of top brands that include Barmag and Cognesint Winders, Fare, Filteco and Mackie as well as parts for Neumag, Reiter, Sahm and STP/Impianti. Similarly, extrusion parts are needed for air entanglement machines such as Gilbos and Belmont and Heat Set and Twisting machines such as GVA parts and other parts that include for Superba, Sussen and Volkman.

All the above extrusion parts are available for sale online. The entire process of sourcing these has therefore been streamlined. Each company publishes its brochure and it is thus a simple task to note the prices of products quoted by different producers or stockists. It is also possible to find out the background of the manufacturer in each case and his resources as well as certification. In this manner you will be able to find out the supplier on whom you can place your demands for quality products at reasonable rates.

For more details please visit : http://www.ppiparts.com

Top extruder parts and quality metallurgical analysis

With galloping trends in modern engineering, precision engineering companies are increasingly diversifying their customer base. Therefore, premier companies such as Precision Products Inc (PPI) now have customers in the textiles industry for which PPI needs to manufacture precision parts for their extrusion machines, air entanglement as well as heat, set and twisting machines. Simultaneously PPI also has customers in industries as diversified as aerospace and firearms besides jet turbine fuel system, automotive sectors and defense.

Quite often there is a requirement for PPI to carry out reverse engineering and make a product copy from a sample that is submitted by the customer. This needs the backup of a good metallurgical analysis laboratory. Therefore, PPI has resources not only in terms of precision engineering equipment such as CNC turning and milling machines but also a well established metallurgical analysis laboratory where Non Destructive Testing (NDT) can be carried out accurately to determine the composition of metals and their alloys.

The parts required for extrusion machines consist of those of global brands such as Barmag, Cognesint, Fare, Filteco, Mackie and Neumag besides Plantex, Reiter and Sahm among many others. The extrusion parts consist of aspirators and ceramic guides as well as idler rolls and both interlacing and texturing jets besides thread up tools. Besides the routine manufacture of precision parts PPI also accepts repair work such as gearbox repair and melt pump refurbishment. There is a fair amount of work for metallurgical analysis laboratory in all these areas. PPI has a sophisticated X-ray Fluorescence (XRF) equipment to carry out metallurgical analysis of any metal or alloy including those that fall under the list of heavy metals.

For more details please visit : http://www.ppiparts.com

The significance of metrology and precision engineering

The world has reached today’s high peaks in technology mainly on account of precision engineering. There are precision engineering companies that are at the forefront in the manufacture of precision products of diverse industries. ISO certified companies of the status of Precision Products Inc (PPI) have been delivering products for industries as varied as medical and automotive as well as defense and firearms besides aerospace and textiles. This has been possible mainly on account of the fact that companies such as PPI have the latest machines in CNC turning and milling besides excellent resources that include both industrial metrology and modern metallurgy.

You cannot reach the targets of precision required without the ability to measure these orders of precision. This science of measurement is known as industrial metrology. Companies such as PPI are able to deliver precision products to their customers because they have machines such as the Zeiss Contura that can scan as well as report in order to compare the part with either the original blue print or the tolerance sheet. The Zeiss and the Brown and Sharpe Mistral are both calibrated and certified to 2 microns.

Similarly, PPI has CNC turning machines such as the Hyundai CNC lathes that have the necessary capability to produce quality parts from the company’s ISO certified process. PPI has the capability of manufacturing parts of up to 20” diameter and lengths up to 37” and can offer tolerances down to +/- 0.0003”. With machines such as these PPI has been delivering precision parts since 1993 with the expertise of its fully trained staff of machinists and engineers that can design and make new parts as well as reverse engineer the existing parts you are interested in manufacturing.

Improve Performance with Best Extrusion Pars & Filteco Parts

Developing precision machine parts requires the expertise of experienced engineers and use of latest machineries and equipments. The demand for extrusion parts is constantly increasing amongst various industries; it has become vital to manufacture these parts with high precision and in the shorted time frame. A large number of multitasking machines are dependent on these parts; hence the production comes to a complete halt if even the smallest part stops functioning.

Industries like textile, automotive, medical, defense, power generation, firearms, aerospace, jet turbine fuel systems, plastic and rubber extrusion etc rely on professional and reputed companies to develop best quality parts. These companies specialize in manufacturing parts for a variety of machines like Mackie, Barmag, Fare, Filteco and much more. Their teams of experts can also custom design Filteco parts for your specific machines requirement.

Online extrusion parts developing companies have implemented Industrial metrology to calculate the exact measurements of individual machines parts, this enables the machines to duplicate or create new parts with the help of reverse engineering. Heavy metal testing is a great way to determine the precise amount of alloys and metals present in the parts without destroying them.

When selecting a dealer, make sure they deliver ISO certified Filteco parts. This certification is given to the parts after they undergo a series of tests and inspections for quality and performance. These parts are safe to use and will not damage your machines or cause unwanted accidents. Always make sure you invest in a well known company for sturdy and durable machine parts.

Order Tack Jets & Interlacing Jets Online

The demand for precision machine parts are constantly rising amongst various industries like automotive, aerospace, textile, agriculture, power generation, defense, medical, military and firearms etc. Extrusion parts like track jets are an important part of machines that are used for bulk production. Hence if the parts are not repaired in time, the companies can experience massive loss. To provide accurate and quick manufacturing and repair work, precision parts developing companies have implemented hi-tech machineries and latest equipments to calculate, analyze and manufacture best quality interlacing jets and other extrusion parts in the shortest time possible. You can find a variety of machine parts online with different dealer. These dealers can even custom design machine parts as per your specific machines requirements.

Select a reputed company online that can guarantee ISO certified parts for your machines. This means that your selected tack jets are produced using best quality raw materials and with accurate calculations. Once the parts are made, they undergo a number of tests and quality analysis to ensure the parts are sturdy, durable and will not cause any unwanted mishaps or accidents. These parts are designed to fit your machines perfectly and perform their task with utmost excellence. If you do not have a design or blue print for the interlacing jets, you have ordered, then the company can create identical parts with the help of Industrial Metrology that is also used for reverse engineering and quality assurance. The online dealers will deliver the repaired or new parts to your doorstep in a matter of days.

Introduction to Gearbox Repair

Importance of gearbox

The gears constitute a critical part of any machine. In the case of high-end extrusion machines too, there’s no exception. Extrusion machines can be of many different types and brands, such as Mackie, Neumag, Barmag and more. However, no matter what brand you use, the gearbox constitutes a critical component of it. A faulty gearbox can result in downtime and prolonged downtime, in turn, can have a severe impact on your productivity. This is why, a service like gearbox repair is considered to be of such importance.

Choosing right company to service gearbox

Given the immense importance of the gearbox, it is needless to say that you should choose the company to repair it with a great deal of care. This is important for minimizing downtime and getting a good quality repair. Some of the best companies specializing in gearbox repair will respond very quickly to your distress call. In most cases, depending on your location, the damaged gearbox is picked up in 2-4 hours and brought to the machine shop. This service is offered 24 hours a day round the year.

Once the gearbox reaches the shop, trained machinists and engineers determine the best way to get you back into production. In many cases, with the help of advanced metallurgical analysis, every shaft and gear replaced is tested to ensure that it is of the OEM quality and hardness. Another advantage of employing a full service machine shop is that they can address any other issues that are needed to restore proper operation including shafts, bearings and housing repairs.

For more information : http://www.ppiparts.com/gearboxDraft-iso.html

Best Parts for Extrusion Machines

Building parts for extrusion machines require hi-quality and precision machinery, the parts are manufactured after proper analysis and calculations. With the help of heavy metal testing all the metals and alloys present in the parts can be accurately determined, even the metals that are not present in the machines database can be analyzed. Metallurgical analysis is also conducted on the specific machine parts; it helps calculate the exact measurements and dimensions of individual parts present for perfect gearbox repair or for producing new parts. Another benefit of Industrial metrology is reverse engineering, this can breakdown the entire composition and assembly step by step for those parts that do not have a blueprint. This is a safe method or recreating exact parts without damaging or destroying the original machine parts.

It is crucial that the extrusion machines parts are repaired or manufactures in time, since these machines are used for bulk production so the company faces massive losses each day the machines are not working. Hence reputed companies used multitasking high precision machines to produce accurate machine parts in bulk and deliver them on time. All parts manufactured and repaired are ISO certified. This ensures that the parts have been properly tested, are sturdy, durable and will perform and fit the machines perfectly. Select a dealer that can guarantee best quality products and gearbox repair at affordable prices. The best way to find a good dealer online is visit the company’s website and compare customer feedback, reviews and special deals and discounts offered by them.

 For more details please visit : http://www.ppiparts.com

Metrology & Heavy Metal Testing – A Necessity for Precision Parts

Metrology is the method used by machine parts developing companies to calculate the exact measurements of the machine parts that have to be manufactured. There are a number of companies available online, it is important that you pick a dealer that can provide ISO certified parts made with best quality raw materials. These companies manufacture the machine parts using latest and hi-tech machinery, which ensure the parts are developed with precision and within the specified time frame. They use heavy metal testing to analyze the parts and calculate the exact amount and variety of metals present in them. Once the measurements and calculations are done, the engineering team begins the production with the help of right equipments and technologies.

Industrial metrology can be used for reverse engineering when the blue prints or designs of the parts are not available. This is an accurate method of determining if there are any cracks in the machines or if it is faulty. It is also used for performing quality checks to ensure the parts are perfectly designed and manufactured. It is crucial to use the right amount and correct metals and alloys to manufacture machine parts, the slightest difference in weight or quality of metal can cause the machines to malfunction and lead to industrial accidents. To avoid such situations, companies have implemented the latest heavy metal testing equipments to test even the raw materials before sending them for production. This guarantees that the machine parts are made after proper analysis and meticulous calculations.

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Variety of Jets Available for Textile Machines Online

Developing precision parts requires accurate machinery and equipments. There are plenty of manufacturing companies online that can produce specific machine parts or custom design them as per your needs using latest technology and experienced engineers. They can develop Temco Jets using high precision machines and calculate proper measurements with metallurgical analysis. These companies not only manufacture parts for Textile industries but also for aerospace, automotive, power generation, defense, medial and many more. When building custom parts, they ensure it is made with best quality raw material and are durable. The custom Tack Jets go through a drop test to make sure they are unbreakable, made with high speed steel alloy these parts are strong.

When you place an order for your machine parts online, make sure your Temco Jets are ISO certified. This guarantees that the parts have gone through a series of tests and quality checks, and you can be certain that the parts are best quality and will perform exceptionally. It is important that the parts are manufactured accurately so that they fit the machines perfectly to avoid accidents or malfunctions. You can easily visit various dealers website and select parts or ask them to custom design Tack Jets for your machines. Shopping online allows you to compare quality, cost, customer feed backs and discounts offered by different companies from the comfort of your home. Choosing machine parts and making a payment online is quite convenient and quick. Once your payment is clear you selected machine parts will be delivered to your doorstep.

For more details please visit : http://www.ppiparts.com

Where you can place all your bulk orders for extrusion parts

The textile industry has needs for large number of extrusion parts. These include parts for aspirators (sucker guns) and jets such as interlacing jets and texturing jets. Thread- up tools are required as are ceramic guides and idler rolls. These parts can be for any of the major companies that include Barmag and Cognesint Winders, Fare, Filteo and Mackie besides Plantex and Reiter among several others. Besides extrusion machines, you will also need parts for the air entanglement machines or the heat set and twisting machines.

Precision Products Inc or PPI is a precision engineering company that is qualified for ISO 9001 2008 certification. The company has been engaged in the bulk manufacture of different types of products that include all those extrusion parts discussed besides the full range of custom interlacing jets and Temco jets. PPI maintains a large inventory of extrusion parts for a variety of industries that include not only the textile sector but also the automobile, food & beverage and the medical industry.

The sucker gun is available in different forms. These include the hand-held version as well as the version that is mounted on the wall. Both of these types of aspirators are used for the extrusion of BCF and CF, tape yarn, POY and for both the filament and multi-filament types of yarns. The locally manufactured sucker guns are generally cheaper than the ones from Europe. They are used for different spinning processes that include nylon and PP, PET and PE besides PEG and PTFE among several other types of polymers. PPI offers different models of these guns with variations in tip materials as well as tube lengths. The different materials used include both plain steel and Delrin.

For more information : http://www.ppiparts.com/page60.html

Importance of Extrusion Machines

Precision machine parts are required by a number of industries all around the world, therefore there are lots of companies available online that develop machine parts for different industries like automotive, power generation, aerospace, jet turbine fuel system, rubber and plastic extrusion etc. With the help of extrusion machines, these companies use different methods like heavy metal testing to know the exact amount and weight of metals and alloys present; and metallurgical analysis to calculate the precise measurements of each component of the machine parts. Machine parts manufacturing companies use the latest equipments and machinery for prompt gearbox repair and to produce the best quality machine parts quickly. If you need some parts to be specially designed for your machines then these companies can custom design the parts as well.

Select the company that manufactures parts using the best extrusion machines and provides parts that have been verified by the International Organization for Standardization. Machine parts that have been ISO certified have gone through quality checks and performance analysis to ensure it is safe to use and will not harm the machines or cause accidents. When placing an order online for new machine parts or gearbox repair, make sure you have gone through different company’s websites and compared the variety, quality, prices, discounts and most importantly client reviews and feedback. Pick a reputed company that can offer special deals without compromising on quality and will deliver the parts in time. So place an order for your parts online now and get them delivered to your doorstep.

For more details please visit : http://www.ppiparts.com

Precision Machines for Gearbox Repair & Manufacturing Idler Rolls

Gearboxes are generally used for running large machinery. Hence when they stop working,  it can affect the entire production line. That is why; it is necessary to have accurate and quick gearbox repair to get the machines back to work. When selecting a company online to build new or repair old machine parts, do ensure that they have quality parts, offer best prices, have maximum client satisfaction and are close to you. They should also have a 24 hours service that can take your complaint, pick your parts, get it repaired and deliver it to you in the committed time. Catering to the needs of textile industries, these companies also manufacture idler rolls. These are user for yarn extrusion that operate at high speeds. Special measures like attaching a specs-sheet to differentiate between the balanced and about-to-be-worked on, are taken

Finding a company for gearbox repair, online is easy. However you must take your time and do your research before selecting a dealer. Compare the quality of products, costs, services and most importantly customer feedback and reviews. While placing an order for idler rolls in bulk, you must ask companies to provide special deals and discounts. These companies provide a safe mode of payment online. All your transactions and confidential details are processed through a secure server and are accessed by senior authorized staff only. Once you make the payment, your precision parts are delivered to you and the parts that need to be repaired are picked up in a couple of hours.

For more information : http://www.ppiparts.com/idlerRolls-iso.html

Metallurgical Analysis: An Essential Metrology Process For Quality Production

Metallurgical analysis is one such complex procedure wherein the quality or safety of machine parts are ensured. Often used interchangeably with heavy metal testing, this mandatory process is followed in factories. In simple terms, heavy metal testing also means identifying and verifying alloys and materials. You get to carry out heavy metal analysis to ensure that your machinery is stable and there is no such parts that are produced out of wrong alloy or metal. Metallurgical analysis has now become mandatory to ensure the stringent safety and quality requirements.

Material identification has no room for errors. Therefore, heavy metal testing is required by every  part manufacturer. This complex procedure involves mathematical accuracy in shaping wood or metal. As the technology advances, there are newer testing methods being introduced in the market today. Rather than the conventional complicated technique that need melting a part of a metal and analysis of its material makeup, new techniques are used to make sure exact outcomes. Metallurgical analysis is carried out at the very starting of production process. Once the metals have undergone the process  of verification and testing, they undergo other processes.

Modern engineering companies are unable to survive but for some essentials. Computer Numerical Control CNC machines like those used in turning, milling, high speed hard milling or the multi-tasking machines are considered among the topmost. These machines help manufacture products of sufficient accuracy and precision without any high tolerance. Secondly, an ISO certified company should be having Industrial Metrology. If you are planning for the production of items including micronic accuracies you can measure these accuracies with instruments.


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