Precision Products Inc. Manufactures Superior Grade Parts For Extrusion Machines!

Precision Products Inc. is a leading manufacturer and supplier of a large variety of sophisticated machine parts. Also known as PPI Parts, the company was founded in 1993. Since then, the company has gained tremendous experience in designing and fabricating specific machine parts for various industries. For achieving the goal of providing superior parts, PPI Parts has kept itself abreast with the latest technology and invested heavily in state-of-art machines. PPI Parts employs hi-tech CNC machines, EDM drills with 4th axis drilling capability and XRF material testing tools.

PPI Parts has been a leading supplier to melt spinning and yarn texturizing industry. An idler roll plays an important role in yarn extrusion machines. The rolls operate at 15,000 RPMS. It is due to such high speed; the concentricity and balancing are two critical factors in its operation. PPI Parts takes help of CNC machines for manufacturing the shell of the rolls and subject those to stringent check for a perfect balance. The company certifies each roll in an included specification sheet. Besides perfect balancing, the rolls need high-quality bearings and labyrinth seals for extended maintenance-free operation.

The large idler rolls (also known as tension separator or pin roll) operate at 30,000 rpms and require high precision/high-speed ball bearings. All rolls are given durable industrial hard chrome coating with a matte finish to ensure proper grip at startup.

PPI offers a variety of idler rolls those are used by well-established extrusion machine lines such as Filteco, Barmag, Neuman, Reiter, and Plantex. The company also custom built Idler Rolls to given specifications as per the application.

Precision Products Inc. is committed to providing any part to exact specification that makes a better machine. Many established industrial sectors have been using company's reliable machine parts. They include aviation, aerospace, defense, mining, marine to name a few. The company is backed by a team of mechanical engineers who have the required expertise in their domains and are always willing to help customers and interact with them to know their needs and the feedback.

Handling Gearbox Repair & Fault in Extrusion parts in Carpet Yarn Manufacturing Unit

A carpet yarn manufacturing unit typically deploys massive machines equipped with numerous precision extrusion parts including a gearbox each that's responsible for power transmission to the machines. Any fault or damage in any of the extrusion parts demands urgent and immediate attention since no manufacturing unit can bear long duration shut downs. That explains the urgency whereby a gearbox repair or replacement of idler rolls has to be handled in order to minimize down time. As a result, the textile manufacturing units need to stay in close coordination with the local manufacturers of precision parts, also known as precision engineering firms.

While a simple gearbox repair may take 5 to 7 days. A fault more complex in nature may invite 6-14 days of turnaround time by an efficient and steadfast precision engineering firm. It is, therefore, suggested to choose a precision engineering firm that offers fastest pick up of broken gearbox and extends round the clock service all year round. You should consider the ready availability of trained engineers and machinists at their end and the broadest range of gearboxes the firm can service. Moreover, you should be concerned about how advanced their metallurgical analysis tools are, since that would only ensure replacements of each gear and shaft (needing replacement) with OEM quality.

Idler rolls being vital extrusion parts during yarn manufacturing also demand immediate replacement, as and when required. Proper balancing of the idlers is critical for them to operate at a high speed of 15000 rpms and above. So, you should check for proof of proper balancing while purchasing rolls from any precision engineering firm.

Online Engineering Company for Reliable Idler Rolls

Sophisticated industries such as aerospace and defense or automotive and power generation as well as textiles and firearms are all heavily dependent on online precision engineering companies such as Precision Parts Inc (PPI). These precision engineering companies have the necessary ISO certification, skilled manpower, engineers that are professionally competent and resources that can deliver. These resources include Computer Numerical Control (CNC) machines for both turning and milling operations. However, since re-engineering work is often called for whenever repair or refurbishment tasks are undertaken, there is also a great need for backup in terms of metallurgical analysis.

Further, PPI undertakes high volume manufacture of extrusion parts for the textiles industry. These parts include aspirators and idler rolls, ceramic guides and both interlacing and texturing jets besides thread up tools. The idler rolls are of different types such as grooved idler rolls and threaded idler rolls, miniature idler rolls and separator rolls among many others.

The requirement of a suitable metallurgical analysis laboratory is very acute in any engineering company engaged in manufacture of precision parts and the repair and refurbishment of critical components such as the gearbox or the melt pump. Such a laboratory must have highly accurate equipment for the identification and verification of metals and alloys. Quite often this will involve non destructive testing or NDT capabilities. PPI has invested in sophisticated X-ray fluorescence equipment for this role. With such equipment the analysis takes seconds to perform. The results of analysis can thereafter be used towards selecting the right materials. Ultimately, the capabilities of precision engineering companies such as PPI are directed towards meeting the critical requirements of diverse industries.

The Best Producers Of Mackie And Fare Parts

Buying extrusion products online has now become fairly simple since you can see the catalogues of all manufacturers of precision products and check up the rates, delivery schedules and also the kind of resources they have. You will be able to assess the capabilities of all manufacturers and thereafter take a decision as to which one to place the orders with. These manufacturers of extrusion parts especially for the textiles industry produce pars for aspirators and idler rolls, interlacing jets and ceramic guides besides texturing jets, thread up tools and the like. The parts for extrusion machines include Barmag parts and Fare parts, parts for Cognesint Winders, Mackie parts, Plantex parts and parts for Sahm, STP/Impianti and Filteco. Similarly, for air entanglement machines the parts being manufactured include Gilbos parts, Belmont parts, parts for Neumag Air Entanglement and other air entanglement machine parts. For the Heat Set and Twisting machines the parts being produced include GVA parts, Superba parts, Sussen parts and Volkman parts.

The Fare parts being produced by precision manufacturers such as Precision Products Inc (PPI), an ISO 9001:2008 company, include 09-003 22 mm Hexagonal Head Bushing and 09-302 Pull Drive Roll. The Mackie parts include 04-071 Thrust Coupling, 07-085 Godet nut wrench, 05-265 Mackie Pump Shaft and C01-100 Mackie Cooling Drum Shaft. What sets PPI apart from the rest in the race is the sheer professional stature of the company. PPI has excellent resources such as CNC High Speed Hard Milling, CNC Milling, CNC Multi Tasking and CNC lathes. The company has EDM machining and current drilling capabilities that enable it to carry out hole popping and drilling. Metallurgical analysis and industrial metrology are some of the other resources available with PPI. All these resources and capabilities make PPI among the best producers of Mackie and Fare parts.

What To Know About Idler Rolls And Gearbox Repair

High precision equipment and components are available to find in different sizes and shapes. Idler rolls are an essential part of the yarn extrusion process. Since idlers operate at a very high speed, balancing is one of the most crucial facets of their construction and balancing. A few of the best producers of such parts keep their rollers balanced at very high RPMs (around 15,000 RPMs) and entail a specs sheet in every roller as evidence that each one is in proper balance in order that they could be purchased and used with total confidence.

You are also allowed to install larger idler rolls, otherwise called tension, separator or pin rolls that consist of speedy precision and ball bearings, rated at 30,000 RPMs of constant duty. A few of the finest idler rolls are plated with a matte finish durable industrial hard chrome coating with a view to ensuring proper grip at startup. Most of the famous producers of high precision machining parts bring about an extensive variety of idler rolls, crafted specifically to fit trendy extrusion lines like Neumag, Filteco, Barmag, Plantex and Reiter. A few of the most famous sizes to be availed at wide scale include 4", 6" 9.5", 12.5" (100mm, 150mm, 240mm, 320mm) and diameters up to 60mm. But, custom sizes could also be created for custom apps.

Do keep in mind to source your high precision parts from a well-established manufacturer. As for the best values in toughness, customization, performance, availability and yes, value for money. If you take all these point in consideration at the time of purchasing precision parts, there are very less chances of selecting wrong seller.

Buying Parts for Gearbox Repair

What to know about precision machine parts?

Whether you are looking quality spares gearbox repair or parts for a CNC lathe, buying the best quality products is of critical importance. High precision machine parts are something that you cannot be careless about. Even in the case of the slightest incompatibility, your productivity could get severely affected. What’s more, you also need to ensure that all the parts you procure have been made to the exact dimensions and specifications of the machines they are intended for. For gearbox repair, for example, the wrong parts could spell sheer disaster. They could render the entire unit inoperative and also pose a great threat to the users.

So, no matter what you are buying; be it idler rolls or parts for CNC turning equipment, be sure to source all your parts from a reputed seller/manufacturer. In most of the industries, the quality of the machinery and equipment used can make a critical difference to the level of success enjoyed by the business. In the yarn and carpet industry, for example, the presence of high precision machining of a high quality can make a serious difference to the quality of the output. In the field of CNC turning and machining especially, it is always advisable to opt for the best kind of testing equipment for the most satisfying performance. Some of the other areas where such high precision measuring assumes a position of great importance include metrology, precision engineering, advanced medical equipment designing and manufacturing, and more.

Get High Performance Mackie parts And Idler Rolls

Precision Products Inc (PPI) is at the forefront in the manufacture of precision products for a variety of industries. These industries range from medical to food & beverage and from power generation to textiles, aerospace and defense to the automotive sectors. PPI is an ISO 9001:2008 company. It is well equipped with a fine range of CNC machines that include both milling machines and lathes. There are CNC multi tasking machines as well as facilities for industrial metrology, gearbox repair and metallurgical analysis besides laser alignment of extrusion barrel.

In the field of extrusion parts, PPI manufactures precision products such as aspirators and idler rolls, ceramic guides and interlacing jets as well as texturing jets and thread up tools. For the extrusion machines PPI manufactures parts for a number of prime companies. It therefore caters for parts for Barmag and Fare as well as Mackie parts and Plantex parts, Filteco parts and Neumag parts.

PPI’s range of idler rolls includes those with specifications such as 03-122 9.5” and 03-143 12.5”, 07-185 12.5”mount, and the grooved idler roll with the specification 06-261 in the 12.5” diameter size. Besides these PPI also manufactures Universal Idler Mount and Roll, Separator Roll, Idler Shell and Dancer Arm Separator Arm among other products.

The Mackie parts manufactured by PPI include 04-071Thrust Coupling and 07-085Godet Nut Wrench. Besides parts for extrusion machines, PPI manufactures quality Air Entanglement Machine parts for companies such as Gilbos and Belmont. In the range of Heat Set and Twisting machines similarly PPI is well known for GVA parts, Superba parts and parts for Sussen and Volkman.